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acoustic drainage technical guide

acoustic drainage technical guide
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acoustic drainage technical guide

Product catalog summary
System Overview
The Marley dBlue acoustic soil and waste system is designed for environments requiring enhanced soundproofing, such as multi-occupancy buildings, hospitals, and hotels. It effectively reduces noise and vibrations to 19dB, as verified by the Fraunhofer test.

System Properties
The system offers significant noise reduction, resistance to temperature changes, low wall roughness, and is lightweight and recyclable. It minimizes vibration transmission and is impact resistant.

Material Formulation
The Marley dBlue system uses a special material formula combining plastic and mineral fillers, enhancing its acoustic and mechanical properties. It is resistant to hot waste water and can be installed in low temperatures.

Triple-layer Pipe Structure
The system employs a three-layer PP-MD pipe co-extrusion method, limiting noise propagation. Each layer serves a specific function: the internal layer resists high temperatures, the middle layer reduces noise and provides stiffness, and the external layer offers impact resistance.

Noise Reduction Mechanisms
The system addresses both air-borne and structure-borne noise. It uses a special material formula and a three-layer structure to contain air-borne noise within the pipes. Structure-borne noise is minimized through the design of pipe clamps and fittings, reducing transmission to the building structure.

Acoustic Pipe Clips
Specially designed acoustic pipe clips with elastomer inlays provide stable grip and noise suppression. These clips are crucial in reducing acoustic bridges and vibrations between the system and the building structure.

Noise Level Standards
The Marley dBlue system's noise level of 19dB is significantly lower than typical indoor noise levels, making it suitable for environments with strict acoustic requirements. The system complies with European noise regulations and standards.

Testing and Approvals
Noise tests conducted at the Fraunhofer Institute confirm the system's effectiveness in noise reduction. The system meets various European acoustic standards and regulations.

Installation and Product Information
Detailed installation data and product specifications are provided to ensure proper implementation and performance of the Marley dBlue system.
Design and Installation of Acoustic Soil & Waste Systems

1. Barrier Passage and Pipe Clip Location:
Careful consideration of pipe clip locations is required. Soundproof ducts should pass through construction barriers using sleeves that prevent moisture and ensure acoustic insulation, avoiding acoustic bridges with building elements.

2. Vertical Pipe Support:
The Marley dBlue system should be installed with acoustic pipe clips to maintain acoustic properties. These clips are available in two versions based on pipe diameter.

3. Suspended Pipe Work:
The Marley pipe support range, made from zinc electro-plated mild steel, is designed for suspended sanitary pipework and drainage systems. It offers robust, lightweight solutions with control over expansion and contraction. Three support methods are described, with recommended support centers provided.

4. Pipe Brackets and Supports:
Different support methods are recommended based on pipe diameter and installation height. Single, continuous channel, and double supports are detailed with specific measurements for optimal installation.

5. Bends and Branches:
Bends at the base of stacks should have a minimum center line radius of 200mm for 110mm stacks. Branch connections should be made at 45° to ensure proper flow direction. Specific guidelines are provided for different building heights.

6. Prevention of Cross-Flow:
Branch waste pipes must be arranged to prevent cross-flow. Guidelines are provided for connections based on stack diameter and branch size.

7. Approvals and Standards:
The system complies with various standards, including EN 1451, EN 1411, EN 14366, EN 13501, DIN 4102, EN 1055, EN 1054, and EN 681, ensuring quality and safety in acoustic soil and waste systems.

8. Full Dimensional Standardization:
The Marley dBlue system maintains full dimensional standardization according to EN 1451, allowing connections without adapting connectors for non-standard diameters.

9. Installation Procedures:
Detailed instructions are provided for cutting pipes, jointing, and installing pipe clips. Proper beveling, lubrication, and expansion gaps are emphasized to ensure effective installation.

10. Product Information:
Specifications for various components such as bends, reducers, couplings, and pipe clips are provided, including dimensions, codes, and packaging details.
Specifications:
The document outlines various push-fit connection components including five boss branches, double branches, boss pipes, and boss connectors. Each component is specified with dimensions (dn, A, B, C, D, E) and angles, along with product codes.

Procedures:
Boss adaptors must be solvent welded onto boss upstands to ensure integrity. The document emphasizes the importance of proper handling during transportation and storage to prevent damage.

Standards and Recommendations:
Pipes and fittings should be transported in cardboard boxes and stored horizontally on even surfaces up to 1.5m high. They should be protected from sunlight and not stored outdoors for more than 12 months. Specific guidelines are provided for packing, storage, and transportation to maintain product integrity.

Identification:
The Marley dBlue system includes technical and production identification for traceability. Technical identification covers material type, dimensions, temperature resistance, and fire resistance class. Production identification includes date, time, shift, and production line details.

Contact Information:
Contact details for Marley’s head office, Scotland office, and export division are provided for technical advice and general inquiries.
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Catalog excerpts

acoustic drainage technical guide-1

Acoustic Soil & Waste Plumbing & Drainage Solutions

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acoustic drainage technical guide-2

Acoustic Soil & Waste The Marley dBlue acoustic soil & waste system is designed for use where improved levels of soundproofing are required. Used in conjunction with the acoustic pipe clips, the dBlue system is designed to reduce noise and acoustic vibrations to a level of applications as well as hospitals and hotels and other commercial applications, where reduced noise levels are preferred. P.4 Research into the system Material formulation P.5 Triple-layer pipe structure P.6 Noise reduction in soil and waste systems P.7 Reduction of noise inside the pipeline and its transmission P.8 Structure...

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acoustic drainage technical guide-3

Acoustic Soil & Waste dBlue The system Triple-layer pipe structure Material formulation Aliaxis – Research & Development Institute Research into the system One of the first soundproof soil and waste systems, developed and designed as a European project at the Aliaxis Research & Development Institute. The main objective of this project was to develop a new generation soundproof soil & waste system that could be used not only in buildings with a high specification but also in multi-occupancy apartment buildings, hospitals, hotels and other commercial applications. At the same time, it also had...

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acoustic drainage technical guide-4

Acoustic Soil & Waste dBlue Noise reduction in soil and waste systems Every object in motion makes noise transmitting its vibrations – in the form of pressure or negative pressure waves – to the surrounding air. There are two types of noise in soil and waste systems: Air borne noise – coming from pipelines, generated by waste water flowing inside. In this case, a soundproof soil and waste system should limit the propagation of air borne noise and keep it inside the pipes. This is achieved by using a special material formula (using minerals), a three-layer pipe structure, the quality of manufacturing...

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acoustic drainage technical guide-5

Acoustic Soil & Waste dBlue Structure of the acoustic pipe clip Noise in our everyday surroundings In order to provide the described reduction of the acoustic bridge and transmission of vibrations coming from the Marley dBlue system, a system of acoustic pipe clips was designed. A special body section and the use of elastomer inlays provide a stable grip while maintaining acoustic properties. Cushioning inlays are placed inside the pipe clip at three points to ensure a secure fixing is achieved to the building’s structure. It is useful to compare the Marley dBlue system’s noise reduction and...

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acoustic drainage technical guide-6

Acoustic safety of rooms Acceptable noise levels The acceptable noise level that a human being can be exposed to while performing everyday activities and relaxing is described as "the threshold noise level value". According to the valid regulations, there are two categories of noise tests: Category I: Noise measured outdoors, i.e. in the neighbouring area, surroundings and open space. According to European Directive No.2002/49/EC, generally speaking, the noise acceptable in a built-up area at daytime is 60dB Category II: Noise measured indoors. "Building acoustics. Protection of rooms inside...

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acoustic drainage technical guide-7

Acoustic Soil & Waste dBlue Design 3. Suspended pipe work 1. arrier passage and pipe clip location B The location of pipe clips is an important factor that has to be taken into consideration while designing and installing the system. Additionally, detail “A” presents the recommended method of passing a soundproof duct through a construction barrier. Each passage should be secured with a sleeve made of material that prevents moisture and ensures acoustic insulation (preventing acoustic bridges with the building’s construction elements – ceilings, walls). Fig. 17 The arrangements of brackets and...

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acoustic drainage technical guide-8

Acoustic Soil & Waste dBlue Design Bends at the base of stacks Branches at the base of stacks Prevention of cross-flow Bends at the base of vertical stacks should be of long radius and have a minimum centre line radius of 200mm on a 110mm nominal size stack. Two 45° radius bends may also be used as an alternative to provide the change of direction and connection to the building drain. The same design principle should also be adopted where offsets occur in stacks of one or more storey height. For single dwellings up to three storeys high, the distance between the centre line of the lowest branch...

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acoustic drainage technical guide-9

7. Full dimensional standardisation With a view to facilitating installation works and connecting the Marley dBlue system to other soil and waste systems as well as connecting those systems to the Marley dBlue soil and waste system, full dimensional standardisation of the system was maintained, according to EN 1451. This means that connections of all diameters can be made without any need to use adapting connectors for non-standard diameters. Basic examples of connections are presented opposite. CAST IRON Transitional coupling marley.co.uk Technical hotline: 01622 852695 Acoustic Soil & Waste...

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acoustic drainage technical guide-10

Acoustic Soil & Waste dBlue Installation Cutting pipes and jointing Prior to cutting the pipe and jointing it to another pipe or fitting, measure the necessary pipe section allowing for the pipe socket depth. Photo. 1 Photo. 2 Cut the pipe using a pipe cutter (Photo 1) or a fine-toothed saw (Photo 2), with particular attention to keeping the angle 90°C. Photo. 3 Photo. 4 Another important factor prior to making the connections is to bevel the pipe end properly, using a chamfering tool or coarse file to provide a 15° bevel on the end of the pipe. Photo. 5 Photo. 6 When connecting the pipe with...

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acoustic drainage technical guide-11

Acoustic Soil & Waste dBlue Installation Photo. 9 Photo. 10 Using a level (Photo 9), determine the length of the Marley dBlue soil stack. On the run line, measure the points (Photo 10) where the pipe clips will be fixed and horizontal connections to the sanitary fittings made. Photo. 11 Photo. 12 Photo. 13 Photo. 14 In the final stage, put the pipe or fitting inside the pipe clamp under socket (Photo 14) and connect the two parts of the open pipe clip with a drill-driver (Photo 15). Photo. 15 Photo. 16 Next, drill holes applicable for the diameter of fixing (Photo 11) on the pipe line. Fix a...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.