Product Range Overview
Marcegaglia offers a wide array of steel products, including carbon steel flats, tubes, cold-drawn bars, and stainless steel. Detailed specifications and technical information are available in their catalogues, accessible both in print and online.
Insulated Panels
The company provides insulated panels for roofs and walls, made from polyurethane and rock wool, as well as sound-absorbing panels. They also offer photovoltaic insulated panels and turnkey solutions for building envelopes and photovoltaic systems.
Construction Equipment
Marcegaglia's construction equipment division includes scaffolding systems, temporary structures, electromechanical lifting equipment, shoring systems, prefabricated formworks, and enclosures. They also provide systems for naval construction.
Guardrails
The guardrail division offers single-sided guardrails, bridge guardrails, central reserve guardrails, and special components for enhanced safety.
Storage Systems and Logistics
Marcegaglia provides various storage solutions, including self-supporting warehouses, automated and compactable warehouses, pallet rack shelving, drive-in shelving, dynamic systems on rolls, and cantilever systems. They also offer high load capacity shelving kits.
Sports and EntertainmentThe company supplies grandstands, stadiums, and large span
roofing systems for sports and entertainment venues.
Technical Specifications
Marcegaglia's products adhere to various technical standards, including EN 10143, EN 10346 for galvanized steel, and EN 10169 for pre-painted steel. They offer a range of coatings, including polyester, modified polyester/polyurethane, fluorocarbon, and polyurethane/polyamide coatings.
Contact Information
Marcegaglia has multiple divisions and plants across Italy and internationally, including locations in Qatar, Poland, Peru, and Romania. Contact details for each division are provided for further inquiries.
Specifications and Procedures
Handling and Storage: Use appropriate slings and spreaders for lifting and unloading packages. Store panels or steel with a minimum slope of 4% to avoid water stagnation. Optimal storage is in a closed environment; if not possible, use suitable supports and cover with waterproof canvasses that allow ventilation. Remove adhesive protection before installation, within 100 days of production.
Material Sensitivity: Galvanized materials must be used quickly due to their sensitivity to humidity.
Certifications and StandardsQuality Management: ISO 9001:2008 certified by RINA, Italy, and IQNet/CISQ, Italy.
Acoustic Absorption and Insulation: Certified by Istituto Giordano, Italy, and ITB, Poland.
Fire Resistance: Various certifications for fire resistance from IBS, Austria, ITB, Poland, ZAG, Slovenia, and Pavus, Czech Republic.
Hygienic Certification: Certified by the National Institute of Hygiene, Poland.
Product Features
Insulated Metal Panels: Designed for indoor and outdoor walls, meeting diverse civil and industrial building requirements. Available in polyurethane with concealed fastening options.
Load Capacity: Detailed specifications for panel thickness, support thickness, weight, and maximum load capacity for both steel and aluminum panels.
Architectural Finish Coatings: Various finishes available, including stone wall, weathering steel effect, cherry woodboard, and more.
Key Recommendations
Ensure proper handling and storage to maintain material integrity. Adhere to certification standards for quality and safety. Utilize appropriate panel types and finishes for specific building requirements.
OverviewThe document provides technical specifications and performance data for various types of insulated metal panels used in construction, particularly for roofing applications. These panels are made from materials such as steel, aluminum, and fiberglass, and are designed to offer
thermal insulation and structural support.
Specifications- Panel Thickness and Weight: The panels come in various thicknesses ranging from 20mm to 100mm, with corresponding weights provided for different materials like steel and aluminum.
- Thermal Transmittance: The thermal transmittance values (U-values) are specified for different panel thicknesses, indicating the panels' insulation efficiency.
- Load Capacity: Maximum load capacities are detailed for panels made of steel, aluminum, and copper, with values given for both simple and multiple spans.
Procedures and Standards- The panels comply with standards such as EN 14509 and ISO 6946, ensuring quality and performance in construction applications.
- Installation guidelines emphasize the importance of waterproofing and avoiding direct contact with open flames or atmospheric agents.
Recommendations- For roofing applications, panels should be selected based on the specific load requirements and environmental conditions.
- Non-standard thicknesses are available upon request, allowing for customization based on project needs.
Key Data from Tables- Tables provide detailed load capacities for different panel configurations and support spacings, essential for structural planning.
- Conversion ratios are provided for transforming load measurements from kg/m2 to daN/m2.
Additional Features- Panels are available with various external supports, including galvanized steel and fiberglass, offering resistance to chemical and bacterial agents.
- Special notes highlight the possibility of upside-down installation and the use of PVC trimming for enhanced sealing.
Specifications
The document provides detailed specifications for various types of roofing panels, including those made from steel and aluminum. It includes data on maximum load capacities for different panel thicknesses and support spacings, both for simple and multiple spans. Conversion ratios for transforming kg/m2 into daN/m2 are also provided.
Procedures
The document outlines the procedures for selecting appropriate panel types based on load requirements and structural needs. It includes tables with load capacities and panel weights, aiding in the decision-making process for construction projects.
Standards
The panels comply with various standards, including EN 14509 and ISO 6946, ensuring quality and performance in terms of mechanical resistance, gas-tightness, and thermal insulation.
Recommendations
Recommendations are provided for the use of rock wool panels with sound-absorbing and soundproofing properties, suitable for structures requiring high levels of acoustic insulation. The document also suggests the use of curved roofing insulating panels for specific architectural designs.
Key Data from Tables
- Load capacities for steel and aluminum panels are detailed for different thicknesses and support spacings.
- Nominal panel weights are provided for various thicknesses, aiding in the selection of appropriate materials.
- Thermal and acoustic insulation properties are highlighted, with specific values for sound absorption and insulation.
Critical Information
- The document emphasizes the importance of selecting panels based on specific load and insulation requirements.
- It highlights the availability of panels with REI certification, ensuring compliance with mechanical resistance, gas-tightness, and thermal insulation standards.
- The document also notes the availability of custom products with aluminum supports upon request.
Storage and Handling Recommendations- Galvanized materials should be stored for the shortest possible time to prevent corrosion.
- Packages wrapped in polyethylene should not remain in this state for long to avoid condensation, which leads to rust.
- Materials should be stored openly or with maximum ventilation and away from iron dust, chemical fumes, and diesel soot to prevent premature corrosion.
Protection Measures- Materials must be transported and stored protected from rain, snow, fog, and humidity.
- Galvanized materials should be packaged for the minimum necessary time.
- Packages should be opened or stored with maximum ventilation to prevent condensation.
Characteristics of Roofing and Walling- Designed for water, snow, and windproofing, and resistance to hail impact.
Calculation Criteria- Based on Eurocode 3 for steel structures, using the Limit State method.
- Static patterns include single, double, and multiple spans with specific load and deviation criteria.
- Load values are provided for both normal and bold font, indicating different load-bearing capacities.
Field of Application- Tables cover single, double, and multiple bay scenarios with uniform load distribution.
Sizing Criteria- Live load allowance is additional to the plate's own weight, considering other weights like insulation.
- Plates are assumed to be flat and horizontal, with loads directed vertically downward.
Overview
This document provides technical specifications and guidelines for steel trapezoidal corrugated sheets used in construction, specifically for walls and deck roofs. It includes detailed data on load capacities, material properties, and compliance with Eurocode 3 standards.
Specifications
The sheets are made from steel grade S250GD, with a typical tensile strength of 250 N/mm² and a designed tensile strength of 227 N/mm². The document lists various thicknesses and corresponding weights for the sheets, providing options for different structural requirements.
Load Capacities
The document includes tables showing the maximum uniformly distributed load capacities (in kN/m²) for different sheet thicknesses and support spacings. These values are critical for ensuring the structural integrity of the construction.
Design Standards
The design approach follows Eurocode 3, Part 1-3, which provides supplementary rules for cold-formed thin gauge members and sheeting. This ensures that the sheets meet European standards for safety and performance.
Recommendations
The document highlights that values in bold indicate a deflection greater than 1/200 of the span length, which is an important consideration for structural engineers when designing buildings.
Section Properties
Detailed section properties are provided for different profiles, including dimensions and coverage areas, which are essential for planning and installation.
Specifications
The document provides detailed specifications for various steel products, including trapezoidal corrugated sheets and collaborating floor systems. It includes data on thickness, weight, and maximum load capacities for different support spacings and material types.
Procedures
The document outlines the procedures for using Marcegaglia systems for floors with collaborating sheets. It specifies the use of elements like EGB 210, EGB 1001, EGB 1200, and EGB 2000® based on load requirements and span widths. The system involves a C20/25 concrete casting and the use of electro-welded nets for load distribution and crack prevention.
Standards
The document adheres to Eurocode 2 and Eurocode 4 standards for concrete and composite steel-concrete structures. It specifies the designed resistance values for concrete and steel, including compression and tensile strengths.
Recommendations
Recommendations include the use of galvanized steel plates and the possibility of adding armature for increased load capacity. The document also suggests standard pre-painting on the outer side of the sheets.
Key Data from Tables
The tables provide maximum load capacities in kN/m2 and kg/m2 for different thicknesses and support spacings. They also include weight data for various thicknesses of corrugated metal sheets.
Calculation Criteria
The calculation criteria follow the Limit State method as per Eurocode 4, involving tests for working limit states and ultimate limit states. The bearing capacity is determined by the minimum value that satisfies all test requirements.
Specifications and Procedures
The document discusses the structural analysis and design of reinforced concrete sections, focusing on the use of electro-welded nets and plates as longitudinal reinforcement and brackets. It emphasizes the importance of considering bending, cutting, and slipping tests as prescribed by Eurocode 4, which are essential for evaluating the ultimate limit states based on design stresses.
Design Resistance
The document outlines the calculation of positive and negative design resistant moments (m+Rd and m-Rd). For the positive moment, the position of the neutral plastic axis is crucial, distinguishing between axes in the slab or plate. The negative moment calculation ignores contributions from corrugated plates and compacted concrete, relying instead on compressed concrete and negative reinforcement, typically an electro-welded net.
Resistance to Cutting and Slipping
Design resistance to cutting (Vv,Rd) involves the concrete's tangent resistance and the effective portion of the corrugated plate cores. For slipping resistance (Vl,Rd), Eurocode 4 mandates experimental tests to determine empirical factors m and k, which are used to evaluate the resistant force.
Deformability
The document describes the calculation of deflection using multipliers of ultimate limit states, ensuring that deflection under live load does not exceed L/200. The moment of inertia is averaged between cracked and non-cracked sections, and a mean value for the homogeneity coefficient is assumed for both short and long terms.
Redistribution and Reinforcement
Redistribution of bending moments is discussed, allowing for a reduction in internal support moments if compensated by increased positive moments in adjacent spans, limited to a maximum of 30%. The document also covers the use of struts and additional negative reinforcement during pouring, with specific assumptions for strut placement and reinforcement specifications.
Specifications
The document outlines the specifications for floors with collaborating sheets, focusing on the EGB 210 and EGB 1001 profiles with varying thicknesses and heights. The profiles are designed according to Eurocode 4, which provides guidelines for the design of composite steel and concrete structures.
Procedures
The document details the procedures for implementing floors with collaborating sheets, including the use of electrically-welded wire mesh and the importance of proper support during the casting phase. It emphasizes the need for additional negative reinforcement alongside the recommended welded mesh.
Standards
The design approach follows Eurocode 4, Part 1-1, which sets the general rules and specific guidelines for building composite steel and concrete structures. This ensures that the structures meet the necessary safety and performance standards.
Recommendations
Recommendations include ensuring proper support and reinforcement during construction to achieve the desired structural integrity. The document also suggests using specific thicknesses and weights for different spans and overload conditions to optimize performance.
Key Data from Tables
The tables provide detailed information on the maximum span lengths for different thicknesses and overload conditions. For example, the EGB 210 profile with a thickness of 0.7 mm can support a maximum span of 2.45 meters under a uniformly distributed overload of 1.5 kN/m². The tables also specify the weight per square meter for different thicknesses, aiding in material selection and planning.
Critical Information
The document highlights the importance of adhering to Eurocode 4 standards and the need for precise calculations to ensure structural safety. It also stresses the significance of using the correct thickness and reinforcement to accommodate specific load requirements.
Overview
The document provides technical specifications and guidelines for the design and application of composite steel and concrete structures, specifically focusing on floors with collaborating sheets. The calculations are based on Eurocode 4, Part 1-1, which outlines general rules and rules for buildings.
Specifications
The document details various profiles of EGB 1200 and EGB 2000 with different heights (12 cm, 13 cm, 14 cm, 15 cm, and 22 cm). Each profile includes information on thickness, weight, and maximum span for floors under different uniformly distributed loads (kN/m2).
Procedures
The calculation approach follows Eurocode 4, ensuring compliance with European standards for composite steel and concrete structures. The document provides tables indicating maximum spans for different thicknesses and loads, aiding in structural design decisions.
Section Properties
Each profile's section properties are outlined, including thickness (mm), weight (kg/m2 and kg/m), and grid specifications (welded mesh 150x150 mm with ø 6 mm wire).
Recommendations
The document emphasizes the importance of adhering to Eurocode 4 for accurate and safe structural design. It provides detailed tables to assist engineers in selecting appropriate materials and configurations based on specific load requirements.
Key Data from Tables
The tables provide maximum span lengths for floors based on different thicknesses and uniformly distributed loads. For example, for EGB 1200 H=12 cm with a thickness of 0.7 mm, the maximum span ranges from 3.32 m to 0.62 m depending on the load (kN/m2).
Conclusion
This document serves as a comprehensive guide for engineers and architects involved in the design of composite steel and concrete floors, ensuring structures meet safety and performance standards as per Eurocode 4.
Introduction
This document provides recommendations for the installation of corrugated sheets and insulated metal panels. It complements the UNI 10372:2004 standard, which provides guidelines for designing and executing discontinuous roofing with metal sheet elements. The document emphasizes the importance of adhering to safety regulations and ensuring qualified labor for installation.
Metal Coatings
The document outlines various standards for metal coatings, including metallic, organic, and bituminous coatings. Key standards include UNI EN 508-1:2002, UNI EN 10169-1:2007, and UNI EN 14782:2006, among others. These standards specify requirements for different types of coatings and their applications.
Dimensional Tolerances
Dimensional tolerances are specified for different materials such as carbon steel, aluminum, stainless steel, and copper. Standards like UNI EN 10143:2006 and UNI EN 485-4:1996 provide guidelines for these tolerances.
Requirements
The document details performance requirements, testing methods, durability, fire behavior, and calculation procedures for metal panels. Standards such as UNI EN 14782:2006 and UNI EN 14509:2007 are referenced for these requirements.
Insulated Metal Panels (Double Sheet)
Characteristics and standards for insulated metal panels with double sheets are discussed. The document references standards for rigid metal cladding and insulation materials like PUR, PIR, and mineral fibers.
Insulated Metal Panels (Single Sheet)
Similar to double sheet panels, single sheet panels are covered with references to relevant standards and requirements.
Construction Elements
Corrugated sheets and insulated panels are used in civil and industrial construction for roofs, walls, and floors. The document emphasizes the importance of proper support structures and fixing devices.
Preliminary Operations
Before installation, the installer must review project documents, verify alignments, and ensure compatibility of support surfaces. Safety measures and proper equipment usage are stressed.
Roofing
The document provides guidelines for roof slopes and installation sequences for different types of roofing, including simple corrugated sheets and prefabricated monolithic sandwich panels.
Installation Sequences
Detailed installation sequences are provided for various types of roofing, including simple corrugated sheets, sandwich panels, and deck systems. The importance of proper alignment, fixing, and residue removal is highlighted.
Wall Installation Sequences- Simple Corrugated Sheet and Prefabricated Monolithic Sandwich: Begin with base flashing installation, remove protective films, align and fix elements, and ensure vertical alignment. For vertical development, join at the framework current with appropriate flashing or overlap.
- On-site Sandwich with Parallel Corrugated Sheets: Install base flashing and connectors, remove protective films, align and fix elements, and ensure vertical alignment. Use rigid spacers and thermal breaks as needed, install insulation, and complete with external sheet installation.
- On-site Sandwich with Crossed Corrugated Sheets: Similar to parallel sheets but with specific attention to thermal breaks and spacer requirements.
Floor Installation Sequences- Simple Sheet: Install perimeter flashings, remove protective films, align sheets, and fix systematically. Ensure removal of residual materials.
- Sheet with Collaborating Concrete: Install containment elements, align sheets, fix systematically, and ensure clean surfaces for concrete adhesion. Use sealing tape to prevent concrete leakage.
- Corrugated Sheet as Lost Formwork: Follow similar steps as collaborating concrete but with mandatory reinforcement bars.
Fastening Devices
Fastening devices are crucial for the integrity of roofs, walls, and floors. Use specified fasteners based on the support structure type, such as self-tapping screws for metal frameworks and wood screws for wooden frameworks. Stitching fasteners are recommended for overlaps.
Completion Elements
Completion elements are integral to the project, ensuring performance characteristics. These include various shaped gaskets, flashings, translucent sheets, and other accessories. Regular inspections and maintenance are necessary to ensure functionality and performance over time.
Inspection and Maintenance
Regular inspections should coincide with project delivery or testing, and occur semi-annually. Inspections focus on removing unnecessary materials, checking for corrosion, and ensuring proper drainage. Subsequent inspections assess the condition and functionality of the building envelope, planning necessary maintenance interventions.