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Systems for Resin and Cementitious Flooring

Systems for Resin and Cementitious Flooring
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Systems for Resin and Cementitious Flooring

Product catalog summary
Overview
Mapei has developed advanced flooring systems suitable for various sectors, ensuring high quality, functionality, and aesthetic appeal. The main product groups are the Mapefloor System (epoxy and polyurethane systems) and the Ultratop System (self-levelling cementitious system).
Epoxy Systems
  • Mapefloor System 31: Non-slip, multi-layer epoxy for light/medium traffic with high chemical resistance.
  • Mapefloor System 32: Similar to System 31 but for medium to heavy traffic with an additional intermediate layer.
  • Mapefloor System 33: Self-levelling system for environments needing a vapour barrier.
  • Mapefloor System 34: Anti-dust and anti-oil treatment for industrial floors.
  • Mapefloor System 51 & 52: Non-slip systems for medium-light to medium-heavy traffic.
  • Mapefloor System 53: Self-levelling, solvent-free system for shopping centers and pharmaceutical industries.
  • Mapefloor System 91: For renovating old floors under heavy traffic with an epoxy mortar layer.
Polyurethane Systems
  • Mapefloor Urban System: Durable and aesthetically pleasing surfaces for external use.
  • Mapefloor Parking Systems: Tailored for car parks, offering various levels of chemical resistance and traffic durability.
Cementitious Systems
  • Ultratop System: Offers natural, polished, and Venetian terrazzo effects for industrial and civil floors.
Substrate Preparation
Essential for all systems, involving dust removal, defect repair, and consolidation using specific primers and products.
Procedures
Detailed procedures for substrate preparation and application of epoxy and polyurethane systems, emphasizing the importance of proper mixing and application techniques.
Specifications
MAPEFLOOR systems are designed for various traffic types and chemical resistance, with thicknesses from 0.6 mm to 40 mm.
Norms and Recommendations
Refer to technical data sheets for accurate product selection and avoid certain finishes over specific colors.
Product Details
Includes primers, resins, and finishing products, with a color chart for MAPECOLOR PASTE.
Key Data from Tables
Information on thickness and traffic type for each system, with a color chart noting potential variations.
Critical Information
Importance of selecting the right finishing product based on mechanical performance and desired effects.
Case Studies
Examples of projects worldwide showcasing the versatility and effectiveness of Mapei's flooring solutions.
Conclusion
Mapei offers a range of flooring systems tailored to different environments, ensuring durability, aesthetic appeal, and compliance with industry standards.
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Catalog excerpts

Systems for Resin and Cementitious Flooring-1

Systems for resin and cementitious flooring MAPEFLOOR SYSTEM ULTRATOP SYSTEM ADHESIVES • SEALANTS • CHEMICAL PRODUCTS FOR BUILDING

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Systems for Resin and Cementitious Flooring-2

Pathways running between the houses - City Life - Milan - Products used in the system: MAPEFLOOR URBAN SYSTEM

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Systems for Resin and Cementitious Flooring-3

SYSTEMS FOR RESIN AND CEMENTITIOUS FLOORING In the resin and cementitious-based flooring sector, Mapei has developed a wide range of technologically advanced systems which offer high standards of quality for each specific area of use, including public, private, industrial and civil applications. These standards are a guarantee for the final user of their characteristics of functionality, ease of maintenance and attractive finish. Mapei’s research laboratories have developed two main product groups: Mapefloor System, a complete range of epoxy and polyurethane systems, and Ultratop System, a self-levelling,...

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Systems for Resin and Cementitious Flooring-4

EPOXY SYSTEMS Non-slip, multi-layer epoxy system, applied at a thickness from 0.8 to 1.2 mm, for floors with a vapour barrier subject to light/medium traffic and where high chemical resistance is required. Products required: Primer SN Mapefloor I 300 SL Mapecolor Paste Quartz 0.5 Quartz 0.25 Mapei solution Prepare the substrate by grinding or shot-blasting, to guarantee the best performance of the Mapefloor System 31 epoxy system. Any defects present, such as holes, pitting, cracking, etc. must be repaired beforehand using either Eporip, Primer SN or Mapefloor I 300 SL, according to the width...

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Systems for Resin and Cementitious Flooring-5

EPOXY SYSTEMS Self-levelling, epoxy system applied at a thickness from 2 to 4 mm for floors with a vapour barrier, for shopping centres, aseptic rooms, the food industry and in all those applications where work surfaces are not subject to frequent wetting. Products required: Primer SN Mapefloor I 300 SL Mapecolor Paste Quartz 0.5 Quartz 0.25 Mapelux Lucida or Mapelux Opaca (Mapefloor Filler) Mapei solution Prepare the substrate by shot-blasting or grinding, to guarantee the best performance of the Mapefloor System 33 epoxy system. Any defects present, such as holes, pitting, cracking, etc. must...

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Systems for Resin and Cementitious Flooring-6

EPOXY SYSTEMS Non-slip, multi-layer epoxy system applied at an average thickness of 3 mm, also suitable for floors without a vapour barrier subject to medium-light traffic and where only low chemical resistance is required. Products required: Mapefloor I 500 W Mapecolor Paste Quartz 0.5 Mapei solution Preparation of the substrate by shot-blasting. Any defects present, such as holes, pitting, cracking, etc. must be repaired beforehand using either Eporip, Primer SN or Mapefloor I 500 W, according to the width and depth of the defects and cracks. Where required, consolidation operations must be...

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Systems for Resin and Cementitious Flooring-7

EPOXY SYSTEMS Self-levelling, solvent-free epoxy system applied at an average thickness of 4 mm, also suitable for floors without a vapour barrier in shopping centres, aseptic rooms, the food industry and the pharmaceutical industry. Products required: Mapecoat I 600 W Mapefloor I 500 W Mapecolor Paste Quartz 0.5 Mapelux Lucida or Mapelux Opaca (Mapefloor Filler) Mapei solution Prepare the substrate by shot-blasting, being careful to not go too deep down into the substrate. Any defects present, such as holes, pitting, cracking, etc. must be repaired beforehand using either Eporip, Primer SN or...

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Systems for Resin and Cementitious Flooring-8

EPOXY SYSTEMS Creating floors with a trowelled or mottled finish in internal environments such as homes, showrooms and shops, obtained by applying a solventfree, epoxy resin-based system. Products required: Primer SN Quartz 0.5 Mapefloor Decor 700 Mapecolor Paste Mapefloor Finish 58 W or Mapefloor Finish 53 W/L Mapelux Lucida or Mapelux Opaca (Mapefloor I 300 SL TRP) Mapei solution Prepare the substrate by shot-blasting or grinding, to guarantee the best performance from the Decor System 70 epoxy system. Any defects present, such as holes, pitting, cracking, etc. must be repaired beforehand using...

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Systems for Resin and Cementitious Flooring-9

POLYURETHANE SYSTEMS FOR EXTERNAL USE Mapefloor Urban System One-component, solvent-free, transparent, aliphatic polyurethane-based drainage coating mixed with dry natural aggregates in a granulometric curve of 2-4 mm or 4-8 mm to form coatings with high resistance to wear and UV-resistant and to create decorative external floors in a limitless range of coloured effects. Products used for the system: Mapefloor Binder 930 Mapei solution Prepare the substrate by shot-blasting or with diamond grinding wheel equipment and vacuum off all traces of dust. Surfaces to be coated with this product must...

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Systems for Resin and Cementitious Flooring-10

POLYURETHANE SYSTEMS FOR CAR PARKS Mapefloor Parking System HE Multi-layer, highly flexible, UV-resistant polyurethane system with 100% solids content compliant with the requirements of Class OS 11a (EN 1504-2) for coating road surfaces in indoor and outdoor car parks. Total thickness 3 to 3.5 mm. Products used: Primer SN Mapefloor PU 400 Mapefloor PU 410 Mapecolor Paste Quartz 0.25 Mapefloor Finish 451 Quartz 0.5 Mapei solution Prepare the substrate by grinding or shot-blasting to guarantee the best performance from the Mapefloor Parking System HE polyurethane system. Any defects present, such...

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Systems for Resin and Cementitious Flooring-11

POLYURETHANE SYSTEMS FOR CAR PARKS Mapefloor Parking System ID Multi-layered, flexible polyurethane system with 100% solids content compliant with the requirements of Class OS 13 (EN 1504-2) for coating road surfaces in indoor car parks. Total thickness 2-2.5 mm. Products used: Primer SN Mapefloor PU 400 Mapefloor Finish 415 Mapecolor Paste Mapei solution Prepare the substrate by grinding or shot-blasting to guarantee the best performance from the Mapefloor Parking System ID polyurethane system. Any defects present on the surface, such as holes, pitting, cracking, etc., must be repaired beforehand...

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Systems for Resin and Cementitious Flooring-12

EPOXY SYSTEMS FOR CAR PARKS Mapefloor Parking System RLT Multi-layered, seamless, non-slip epoxy system with 100% solids content compliant with the requirements of Class OS 8 (EN 1504-2) for coating road surfaces in car parks subjected to light traffic. Total thickness 0.8 to 1.2 mm. Products used: Primer SN Mapefloor I 300 SL Mapecolor Paste Mapei solution Prepare the substrate by shot-blasting or grinding to guarantee the best performance from the Mapefloor Parking System RLT epoxy system. Any defects present on the surface, such as holes, pitting, cracking, etc., must be repaired beforehand...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.