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Composite Slab Flooring System

Composite Slab Flooring System
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Composite Slab Flooring System

Product catalog summary
Introduction
Dramix® Steel Fibre Concrete is a composite slab flooring system that eliminates the need for traditional mesh reinforcement. It is particularly suitable for multi-storey buildings, offering advantages in construction speed, cost efficiency, and safety.
Specifications and Technical Advantages
The system incorporates Dramix® steel fibres into the concrete mix, providing full-depth reinforcement and effective crack control. It has been tested to achieve a fire rating of 1 to 1.5 hours and is endorsed by the Steel Construction Institute (SCI) for its reliability and performance.
Construction and Cost Benefits
By using Dramix® fibres, the need for on-site manpower, heavy lifting equipment, and crane hire is reduced. This simplifies the construction process, eliminates the need for mesh, and results in time savings and earlier project completion.
Health and Safety Advantages
The system reduces site handling, minimizes congestion, and eliminates tripping hazards associated with mesh, thereby improving on-site health and safety conditions.
Case Studies
  • Colmore Plaza, Birmingham: Utilized Dramix® Steel Fibre Concrete to reduce site congestion and improve construction efficiency.
  • Teesside House, Middlesbrough: Achieved significant time and cost savings in a 10-storey student accommodation project.
  • Kirkby Leisure Centre, Liverpool: Experienced time savings and improved safety with steel fibre reinforced concrete.
  • Express Networks, Manchester: Benefited from avoiding mesh complications on a restricted site.
  • Spurriergate, York: Minimized site traffic and crane lifts by using pre-reinforced concrete.
  • University of Nottingham: Simplified construction in a tight site, easing floor laying.
  • Bishop Auckland College, County Durham: Successfully implemented fibres over mesh.
  • Litherland High School, Sefton: Saved three weeks of construction time using Dramix®.
  • Broad Road Apartments, Sale, Manchester: Ideal for tight access sites, providing time savings and safety improvements.
  • Quebec Buildings, Salford: Benefited from fast-track construction and reduced reliance on mesh.
Conclusion
Dramix® Steel Fibre Concrete is a proven, efficient, and safe alternative to traditional mesh reinforcement in composite slab flooring systems, endorsed for multi-storey applications with significant benefits in construction speed, cost, and safety.
Project Overview
  • Quebec Buildings, Salford: Residential project with Clancy Consulting as the structural consultant and Vermont Group as the main contractor.
  • Westwood Cross, Thanet: Retail park project emphasizing flexibility and ultra-fast construction.
  • Talbot Road, Manchester: Commercial office development with Shaw Whitmore Fyffe Partnership as the structural consultant.
Technical Specifications and Innovations
  • Use of steel fibre reinforced concrete metal decking for simplified construction and enhanced crack control.
  • Implementation of Kingspan MD60 decking with un-propped spans up to 3.3m, filled with Bekaert RC65/60BN steel fibres for improved fire resistance and crack control.
  • Adoption of Dramix steel fibres for reduced handling and safety risks, providing a minimum 1-hour fire rating.
Challenges and Solutions
  • Addressing the need for thin composite floors with fire resistance and crack control without increasing concrete thickness.
  • Managing site access limitations and safety concerns by using pre-reinforced concrete solutions.
Product Information
  • Kingspan Structural Products offers a range of pre-engineered cold-formed products for industrial and commercial construction, including Multibeam, Multideck, and Multichannel systems.
  • The Kingspan Toolkit Software is widely used for designing cold rolled steel and floor decking, supporting over 1000 practices in the UK.
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Catalog excerpts

Composite Slab Flooring System-1

Structural Products Composite Slab Flooring System Using DRAMIX Steel Fibre Concrete - Projects Book Structural Products

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Composite Slab Flooring System-2

Kingspan and Bekaert Composite Slab Utilised for many years throughout Europe, Dramix fibres are steel wire filaments that are added to the concrete mix to provide a pre-reinforced concrete suitable for pumping straight onto the Kingspan Multideck at any height. Construction Advantages No Mesh Construction • • • • • • • Following extensive test work and analysis by The Steel Construction Institute, Dramix® Steel Fibres it is now available for multi-storey applications. Dramix steel fibres with Multideck profiles have been proven by testing to achieve full fire performance for 1 - 1.5 hours. Pre-Reinforced...

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Composite Slab Flooring System-3

Proven Quality The fibres provide full depth reinforcement and excellent crack control. What’s more the design is endorsed by the Steel Construction Institute (SCI) making it as good as, if not stronger, than conventional built-up mesh systems. The fibres spread evenly during the mixing process, so pumping to heights is no problem using normal pumping equipment and this has been demonstrated on various projects throughout Europe such as the Colmore Plaza on all of its 14 floors, 10 storey Teesside House in Middlesbrough, Thanet Retail Park, Spurriergate in York mixed development and the prestigious...

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Composite Slab Flooring System-4

Hi-Rise ‘ tallest building in the UK to specify Dramix® Steel Fibre Concrete ’ Colmore Plaza Birmingham Project Name Colmore Plaza Location Birmingham Structural Consultant Brookbanks Consulting Main Contractor Bowmer & Kirkland Ltd. Sub Contractors MSW, Twintec Usage Offices 4 The £155million Colmore Plaza project in Birmingham is the tallest building in the UK to specify Dramix® Steel Fibre Concrete for each of its 14 floors. The Plaza’s city centre location necessitated carefully planned night pours of the innovative flooring solution. Space at the site is so restricted that a traditional...

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Composite Slab Flooring System-5

into each floor of the office building according to a strictly controlled night-time schedule to cause minimum disruption to the surrounding area. When used in conjunction with Kingspan Multideck MD80-V2, Dramix® Steel Fibre Concrete provides a proven 1 hour and 1.5 hour fire rating. Not only does mesh become redundant, but the shear resistance of Dramix® concrete exceeds that of its mesh reinforced equivalent. In addition, the unique design of Kingspan Multideck reduces the volume of concrete required, bringing cost as well as time savings to a project. Dramix® is now being specified in a number...

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Composite Slab Flooring System-6

Hi-Rise Teesside House Middlesbrough Project Name Teesside House Location Middlesbrough Structural Consultant Billinghurst George & Partners Main Contractor The Mandale Group Sub Contractors Metaldeck Ltd., Sidlow Brothers Ltd. Usage Student Accommodation / Retail Carrmills, Leeds 6 The £3,160,000 project Teesside House in Middlesbrough is a 10 Storey scheme to provide a 388 bed student accommodation block in Middlesbrough town centre, with retail units and a restaurant on the ground floor. Due to the very limited access on the side roads on this town centre development the option to use fibres...

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Composite Slab Flooring System-7

Leisure Kirkby Leisure Centre Liverpool The £9,000,000 scheme is a new leisure centre comprising of a 4 court sports hall, 6-lane 25m pool, 12m by 10m learner pool, health and fitness / dance facility, shapers plus fitness room, multi purpose hall, wet and dry changing rooms, boxing club facility, aerobics studio, admin office, reception area, 6-lane athletics track, 2 artificial turf soccer pitches, landscaping and parking. Time savings and Health and Safety issues of using mesh were taken into account by the main contractor and the client in their decision to use a steel fibre reinforced concrete...

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Composite Slab Flooring System-8

Mixed Use Express Networks Manchester Project Name Express Networks Location Manchester Structural Consultant Marston and Grundy Main Contractor Artisan Ltd. Sub Contractors Metaldeck Ltd., Sidlow Brothers Ltd. Usage Offices / Residential The £8,000,000 scheme comprises office and shop units on the ground floor and first floor with 56 apartments over 6 storeys above. 28 parking spaces are also included. due to its very ‘ restricted corner site, steel fibre concrete was the answer ’ This was the first time the Engineer had seriously considered steel fibre concrete on decks, but due to its very...

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Composite Slab Flooring System-9

Mixed Use Spurriergate York Kingspan and Dramix provided an innovative solution to the parking difficulties and constricted conditions in York City centre. The Spurriergate project comprised retail space on the ground floor and 13 two-bedroom apartments over a further three floors. The area was sited in the busiest shopping location in what is, ostensibly, a medieval city layout. Project Name Spurriergate Location York Structural Consultant Halcrow Group Ltd Main Contractor Quarmby Due to the confined nature of the site the engineers and main contractor needed to minimise site traffic and crane...

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Composite Slab Flooring System-10

Education University of Nottingham Nottingham This £11,000,000 scheme comprised of the construction of phase 2 of the Centre for Bio Molecular Sciences research buildings and general academic buildings. Project Name University of Nottingham Location Nottingham Structural Consultant Ward & Cole Partnership Main Contractor Thomas Fish & Sons Ltd Sub Contractors MSW, Northern Flooring Usage University This was the first time that the engineer The Ward Cole Partnership had considered the use of Steel Fibre Concrete on Steel Decks, tight proximity of the new building to existing buildings created...

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Composite Slab Flooring System-11

Education Bishop Auckland College County Durham The £9,500,000 scheme comprised of the comprehensive re-development of the college’s main campus, including the demolition of approximately 8,380 sqm of buildings and the construction of 7,000 sqm of classrooms. Metaldeck made the suggestion of using Steel Fibre Concrete on the decks of this project, and Cundall Johnston made an investigation into the viability and decided that there were definite advantages to the use of fibres over mesh. Tarmac bought and dosed the fibres at their local batching plant for Wyn Construction to pump and place the...

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All Kingspan structure catalogs and technical brochures

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  4. Multideck 60-V2

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  5. Firewall

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  6. Multichannel

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  7. Cladding Rails

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  8. Eaves Beams

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  9. MULTIBEAM

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.