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Lifting-stations

Lifting-stations

Product catalog summary

Overview: The document provides comprehensive information on wastewater lifting stations, detailing specifications, installation procedures, and standards. It covers various types of lifting stations for wastewater with and without sewage, submersible pumps, and control units.

Specifications: Lifting stations are categorized based on their application: for wastewater containing raw sewage and for wastewater without sewage. They are available for free-standing installation, installation in concrete floors, and underground installation. Key specifications include particle size handling (10 mm for grey water, 40 mm for black water), pumping volume requirements, and explosion protection considerations.

Installation Procedures: The document outlines installation options for lifting stations, emphasizing the benefits of outdoor installations to save indoor space and reduce noise. It describes installation in concrete floors and underground, highlighting the advantages of integrated drainage systems and flexible installation depths.

Pump Types: Three types of pumps are discussed: macerator, multi-vane impellered, and single-channel impellered pumps. Each type is suited for different wastewater characteristics, such as long fibers or high consistency substances.

Control and Monitoring: The KESSEL TeleControl system allows remote monitoring of pump activity via GSM, providing updates to operators, facility managers, and plumbers. Various level sensors and probes, including float switches, hydrostatic sensors, optical probes, and conductance probes, are used to measure water levels and trigger pumping processes.

Standards and Compliance: The document references several standards, including EN 12056, EN 752, EN 13564, and EN 12050, which govern the design and operation of lifting stations and drainage systems.

Product Information: Detailed product information is provided for the Aqualift F Compact and Minilift F lifting stations, including installation options, technical specifications, and features like integrated drain functions and self-diagnosis systems.

Recommendations: The document suggests using ATEX explosion-protected systems in hazardous environments and highlights the importance of selecting the appropriate lifting station and ensuring correct installation for reliable operation.

Overview: The document provides detailed specifications and features of the Aqualift F series lifting stations designed for wastewater management, suitable for both industrial and municipal applications. These systems are engineered for free-standing installation in frost-free environments and are equipped with advanced control units for efficient operation.

Specifications:

Models: Aqualift F Duo, Aqualift F XL (200, 300, 450 liters).
Pumps: SPF series pumps (1400, 1500, 3000, 4500, 5500) with varying power and capacity.
Power: Ranges from 1.4 kW to 5.7 kW, with voltage options of 230 V and 400 V.
Protection: IP 68 rated, suitable for submersible applications.
Operating Modes: S1 (continuous) and S3 (intermittent) with varying power on durations.
Control Unit: Multilingual digital display, splash-proof (IP 54), with self-diagnosis and memory functions.

Features:

Installation: Space-saving design with flexible inlet and outlet connections, suitable for retrofitting.
Control System: User-friendly interface with operational status display, alarm forwarding via GSM, and potential-free contact options.
Construction: Polyethylene storage chambers with sound-absorbing mats and integrated non-return valves.
Applications: Ideal for use downstream from grease separators and in environments requiring high pumping capacity.

Performance:

Pumping Capacity: Ranges from 38 m3/h to 60 m3/h depending on the model.
Pumping Height: Up to 27 meters for the SPF 5500 model.

Compliance: All models comply with EN 12050-1 standards, ensuring tested and monitored quality.

Accessories: Includes closure valves, manual diaphragm pumps, compressor sets, and telemetric systems for enhanced functionality.

Overview: The document provides detailed technical specifications and descriptions of KESSEL Comfort control units and accessories for wastewater lifting stations, specifically focusing on the Aqualift F XL, Aqualift S, and Minilift models. It includes information on control units, alarm systems, connection adaptors, and installation guidelines.

Specifications:

Control Units: Available in 230 Volt and 400 Volt versions, capable of relaying messages to mobile phones without a SIM card.
Alarm Systems: Includes float switch upgrade sets for Aqualift F XL and F Duo lifting stations, compatible with both 230 V and 400 V units.
Connection Adaptors: Various cast iron and PE adaptors for connecting lifting stations to pressure pipes, with specifications for outer diameters and flange types.

Procedures and Installation:

Aqualift S Installation: Designed for installation in concrete slabs or free-standing setups, suitable for high water or surface water disposal with automatic pump control.
Minilift Installation: Compact units for renovation work, suitable for under-sink installation with multiple inlet connections.

Standards and Compliance:

Products comply with EN 12050-2 standards, ensuring tested quality and type certification.

Recommendations and Best Practices:

Utilize the SmartSelect tool for planning lifting station installations.
Consider optional accessories like hair filters and audible alarms for enhanced functionality.

Key Features:

Comfort Control Unit: Features multilingual digital display, self-diagnosis system, and optional GSM interface for alarm forwarding.
Flexible Installation: Telescopic upper sections and various connection options allow for adaptable installation in different environments.

Overview: The document provides detailed technical specifications and installation guidelines for the Minilift lifting station, designed for installation in concrete slabs or floors. It includes information on various models, accessories, and installation procedures.

Specifications: The Minilift lifting station is equipped with a 300 W wastewater pump and features a compact design suitable for installation under standard sinks. It can be connected to various inlets such as washbasins, washing machines, and showers. The station includes a closed cover plate and a slotted cover, with a pressure pipe connection of Ø 40 mm.

Installation Procedures: The Minilift can be installed directly into a concrete slab during foundation work or inserted into a recess later. It supports tool-free pump removal with a "one-hand snap closure" feature for easy maintenance. The system allows for the connection of additional inlets through pre-scored areas and includes an integrated activated carbon filter for ventilation.

Professional Advantages: The Minilift offers several advantages, including space-saving installation, continual drainage even during floods or pipe bursts, and no requirement for additional ventilation pipes. It is designed for easy installation and maintenance, with features like tool-free pump removal and a compact design.

Accessories and Extensions: The document lists various accessories such as extension sections, cover plates, and odour traps. It also provides details on compatible pumps like the KTP 500 and GTF 1000, available on request.

Control Units and Safety Features: The system includes plug-and-play control units with self-diagnosis systems and monthly self-tests. It offers high pumping volume and reserve capacity for safety during power outages, with a 20-year warranty on PE material.

Installation Examples and Recommendations: The document provides examples of installation scenarios, highlighting the ease of assembly and connection techniques. It emphasizes the importance of frost-free installation of pressure pipes and offers guidance on selecting appropriate models based on specific requirements.

Overview: The document provides detailed specifications and installation guidelines for the Aqualift F XL and Aqualift S XL pumping stations, designed for handling wastewater with or without sewage. These systems are suitable for both residential and commercial applications, offering solutions for installation in concrete slabs or underground settings.

Specifications:

Engineering System Chamber: Designed for underground or concrete slab installation, featuring a honeycomb design for strength and buoyancy prevention. Available with stainless steel or cast iron covers up to Class D.
Engineering System Base: Compatible with the system chamber, offering adjustable upper sections and additional inlets. Resistant to groundwater up to 3000 mm.
Pumps: Available in Mono or Duo configurations with capacities ranging from 500 to 4000 W, capable of handling high volumes from 90 to 350 liters.

Installation Procedures:

Dry and Wet Installation: Options for both dry and wet installations are provided, with specific configurations for each.
Control Units: Equipped with self-diagnosis systems for monitoring and maintenance, featuring multi-line displays and user-friendly interfaces in six languages.

Performance and Capacity:

Pumping Capacity: The systems offer varying pumping capacities, with the Aqualift F XL capable of handling up to 310 liters and a maximum pumping height of 20 meters.
Modular Design: The modular chamber rings allow for flexible installation depths and configurations.

Recommendations:

System Selection: Use the SmartSelect tool for planning and selecting the appropriate lifting station configuration.
Installation Considerations: Ensure compatibility with groundwater levels and select appropriate covers and upper sections based on installation requirements.

Pump Types and Specifications: The document outlines various pump types designed for continuous duty, particularly for rainwater applications. The STZ series includes models like STZ 1300-S1, STZ 2500-S1, and STZ 3700-S1, with pumping capacities ranging from 20 m³/h to 28 m³/h and maximum pumping heights from 21 m to 35 m. The GTF and GTK series offer higher capacities, with the GTK 3700-S1 reaching up to 82 m³/h and a height of 23.5 m.

Pumping Stations for Wastewater: The Aqualift F XL Mono/Duo stations are designed for wastewater with or without sewage, featuring a tank volume of approximately 680 liters and a pumping volume of 350 liters. These stations are suitable for installation in concrete slabs or outdoor underground settings, handling groundwater depths up to 3000 mm. They include features like hydrostatic sensors, backflow preventers, and closure valves.

Performance Diagrams: Performance diagrams for various pump models are provided, illustrating the relationship between pumping height (H) and capacity (Q). These diagrams help in selecting the appropriate pump based on specific requirements.

Installation and Accessories: The document details installation requirements, including necessary system chambers and accessories. It emphasizes the modular design of the pumping stations, allowing for customization based on application needs. The Aqualift S XL is highlighted for its suitability in commercial settings, with features like tool-free pump removal and a self-diagnosis system for monitoring.

Technical Specifications: Technical details for pumps like the KTP 500 and GTF 1200 are provided, including power ratings, voltage, and operating modes. The document also specifies installation depths and provides article numbers for ordering components.

Professional Advantages: The document highlights the energy efficiency and modular design of the pumping stations, making them suitable for large quantities of wastewater. The control units offer user-friendly interfaces with multilingual support, enhancing operational efficiency.

Specifications: The document describes a KESSEL chamber system with a diameter of 1300 mm, constructed from polyethylene (PE-HD), designed as a collecting tank for housing a lifting/pumping station. It is intended for installation in the ground at depths ranging from 5,330 mm to 5,830 mm. The system is round, waterproof, and resistant to aggressive wastewater.

Components:

Re-enforced corrugated chamber according to DIN 16961 with a diameter of 1300 mm.
Komfort chamber system with a diameter of 1000 mm, featuring a re-enforced ground plate.
Upper section made of thermoset 2K with a diameter of 630 mm for continuous height and level compensation.
Cover Class B made of cast iron according to EN 124, equipped with a lift-out key.
One PE-HD socket up to a diameter of 200 mm for inlet.
Two connection seals up to a diameter of 110 mm for cable conduit and ventilation/aeration.
Access ladder made of GRP with a clear width of 300 mm and rung spacing of 250 mm.
Three load and transport connection hooks.

Dimensions: The overall depth of the shaft structure is 6180 mm plus an adjustable height (T) ranging from a minimum of 100 mm to a maximum of 600 mm.

Additional Information: The document also mentions lifting stations and individual solutions, indicating potential customization options for specific needs.

Catalog excerpts

3 Wastewater lifting stations Lifting stations for wastewater containing raw sewage Page Complete range for free-standing installation and for installation in a concrete floor Submersible pumps Lifting stations for free standing installation and for installation in a concrete floor Lifting stations for wastewater without sewage for fixed or mobile use, for residential, commercial, public and industrial applications Warning and control units Convenient monitoring and control of lifting stations and pumps Individual Solutions

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Wastewater lifting stations – Everything the specialist needs to know Water flows upwards ? It often happens that wastewater cannot be drained with gravity because the sewer is higher than the drainage point in the basement. In this case a lifting station or pump must be used. Lifting stations pump the wastewater via pressure pipes into the sewer. Backwater level Particle size: The particle size of a pump specifies how many millimetres of free passage through the pump are available. According to the construction and testing regulations (EN 12050-2) for wastewater lifting stations for wastewater...

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Wastewater lifting stations – Everything the specialist needs to know Installation options Example for installation in a concrete slab/floor Example for underground installation Lifting stations Example for installation in an exposed wastewater pipe Installation in a concrete floor Underground installation Free-standing lifting stations can be installed very easily and without a great deal of expenditure, and are suitable for single-family homes all the way up to larger commercial / industrial applications. Smaller systems can easily be placed in an existing basement room. Larger systems are...

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Wastewater lifting stations -Everything the specialist needs to know Level sensors / probes and alarm probes C/S c o 4—1 ro ■i—1 C/S OS c Level sensors and probes measure the level of the pumping medium in the collecting tank of a lifting station and trigger the pumping process of one or several pumps from a specified filling level onward. If the level in the collecting tank continues to rise, an acoustic warning signal can be give via an alarm probe (which also measures the level of the pumping medium). Pressure sensor The closed air volume within a pressure sensor is compressed by a rising...

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Wastewater lifting stations -Everything the specialist needs to know FOR WASTEWATER CONTAINING RAW SEWAGE

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KESSEL-Product information Wastewater lifting stations Aqualift F Compact SmartSelect simply makes planning easier - calculation tool for lifting stations at smartselect.kessel.com Compact and powerful lifting stations Scan this QR code to directly view the corresponding product video. Single- / Twin station 40 liter tank volume Wastewater lifting stations Aqualift F Compact for installation in a concrete floor Lifting stations CHAMBER READY FOR UNDERGROUND INSTALLATION The telescopic upper section makes flexible adaptation to the required installation depth possible. Upper section can be turned,...

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Single station 40 liter tank volume Twin station 40 liter tank volume Lifting station for wastewater disposal from a single toilet Compact lifting station Minilift F Wastewater lifting stations Aqualift F Compact for free-standing installation in frost protected rooms for free standing installation The drain contained in the cover drains all surface water. Even in the event of a pipe burst or flooding, the pump discharges water out of the house and into the sewer. Lifting stations INTEGRATED DRAIN FUNCTION MAXIMUM SAFETY THANKS TO CONTROL UNIT WITH SDS The intelligent control unit with integrated...

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Lifting stations for wastewater with or without sewage Aqualift F Compact Mono Installation in a concrete slab/floor or free-standing Illustration and dimensioned drawing Illustration shows Lifting stations Illustration shows Input power Article description Lifting station Aqualift F Compact Mono / Duo for installation in a concrete slab/floor, with recessed cover for on-site tiling and drain Installation depth (D) 490 to 600 mm With odour trap, sealing water height 50 mm With lateral inlet Ø 110 With telescopic upper section for free height and level adjustment, recessed cover for on-site tiling,...

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Lifting stations for wastewater with or without sewage Installation example Aqualift F Compact Professional advantages Plug & play Comfort control unit with self-diagnosis system SDS for maximum safety. Integrated drain function to drain surface water. Continual drainage even in the event of incoming flood water or a pipe burst. Variable upper section rotatable, tiltable and height adjustable Installation in waterproof concrete. Gasket set (Art. # 83 023) to prevent groundwater infiltration. ቢ Lifting station ባ Pressure pipe set (Art. # 28 040) ቤ Extension section Elegant optical appearance even...

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Aqualift F Compact Accessories Illustration and dimensioned drawing Waterproof concrete installation tested by MFPA Leipzig UB 5.1/11-452-1 Aqualift F Compact Mono Cable length delivered 5 m Aqualift F Compact Duo Cable length delivered 5 m

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KESSEL-Product information Lifting stations Aqualift F and Aqualift F XL for wastewater containing raw sewage SmartSelect simply makes planning easier - calculation tool for lifting stations at smartselect.kessel.com Powerful Aqualift F / F XL lifting stations 50 liter tank volume 50 / 120 liter tank volume Lifting stations Aqualift F Basic / Lifting stations Aqualift F for single-family homes, apartment blocks or small scale industrial use INLET CONNECTION Lifting stations Size Ø 110 mm or Ø 160 mm selected on-site. PRESSURE SENSOR Pressure sensor controlled, multi-vane impellered pump. ODOUR-TIGHT...

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200 liter tank volume 300 liter tank volume 450 liter tank volume Lifting stations Aqualift F XL for industrial / high volume wastewater disposal COMFORT CONTROL UNIT Polymer or cast iron closure valves available as accessory. with multilingual digital display (EN, DE, FR, IT, PL, NL) showing current operational status, settings and logbook. Lifting stations CLOSURE VALVE TeleControl telemetric system available as accesory. S1-PUMPS S1 continuous duty pumps for heavy flow applications (rainwater) with 1400 to 4500 Watts. TANK BASE integrated sloped base directs wastewater to pump intake and prevents...

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