PROCESSING INSTRUCTIONS
38Pages

PROCESSING INSTRUCTIONS

WORKSHOP EQUIPMENT, TOOLS AND CONDITIONS FOR KERROCK PROCESSING • Squaring saw 3kW with an appropriate blade of the circular saw* • Spindle moulder 3kW with feeder • Benchtop milling machine or CNC milling machine 1.5kW • Handheld electrical router 800W for easier milling works and 1,600W for bigger cuts and profile milling* • Handheld electrical circular saw 1,200-2,300W • Handheld electric jigsaw 450W • Stable grinding machine for grinding wood • Handheld electric vibration grinder 280-550W* • Handheld electrical rotation eccentric grinding machine 250-450W • Handheld electric belt...

1. STORAGE AND TRANSPORT 1.1. Transport of Kerrock Sheets and Sinks 1.2. Storage of Kerrock Sheets and Sinks 2. QUALITY REVIEW 2.1. Quality Review of Kerrock Sheets 2.2. Quality Review of Kerrock Washbowls and Sinks 3. GLUE 3.1. Product Description 3.2. Types of Glues with regard to Packaging 3.3. Physical and Chemical Properties of Glue in Plastic Bottle 3.4. Physical and Chemical Properties of Glue in Cartridge Dispenser 3.5. Management and Storage 3.6. Glue Preparation 4. TOOLS AND ACCESSORIES FOR KERROCK PROCESSING 4.1. Basic Machines and Accessories for Kerrock Processing 4.2....

12. GRINDING AND POLISHING 12.1. Grinding 12.2. Polishing 13. VERTICAL APPLICATIONS 13.1. Assembly and Placing 14. THERMAL TREATMENT 14.1. Preparation of Kerrock Material 14.2. Preparation of a Template 14.3. Thermoforming 14.4. Easy-Shaping Sheets 15. PECULIARITIES OF KERROCK PROCESSING 15.1. Kerrock Lumino Effect 15.2. Kerrock Marble Effect 15.3. Kerrock Luminaco Effect 15.4. Kerrock ES - Easy Shaping 15.5. Kerrock MF (MED certificate) 16. TRAINING

Kerrock sheet Empty pallet 10 Kerrock sheets + pallet ADVICE Forklift fork must be at least 15 cm long and the maximum distance between them. ADVICE Extreme temperatures affect the product. Be careful when handling the sheets at a temperature below 10°C. Should no lifting device be available, Kerrock sheets can also be unloaded manually. If so, it is of the utmost importance to observe the instructions intended for your safety: • transport only one sheet at a time; • hold the sheet at its edge; • transport the sheet vertically; • always use protective gloves for heavy works and appropriate...

Storage of Kerrock Sheets and Sinks There are two ways to store Kerrock sheets that prevent bending and tilting. It is recommended to store Kerrock sheets at a temperature between 15°C and 23°C, in a dry and well ventilated indoor areas. Make sure the product is not exposed to moisture during storage. • errock sheets must be stored in a horizontal position and evenly arranged, as shown K (Figure 2, Page 5). • errock sheets can also be kept in a vertical position (vertical storage). As shown (on the Figure below), K the sheets must be stored on vertical supports, where the lower edge of a...

The goal of Kolpa, d.d., is to offer producers only the highest quality materials, which will satisfy customer's demands. In order to ensure compliance with our strict quality standards, every individual sheet is thoroughly checked and examined. Nevertheless, it is the responsibility of a user to examine every sheet for possible faults and check its colour. If, after thorough examination of a Kerrock sheet, you find any faults, which would significantly lengthen the duration of production, we kindly ask you to immediately inform the distributor about the problem. Your Kerrock distributor...

Please examine the Kerrock sheets, washbasins and sinks or the final product carefully upon receiving them. Kolpa, d.d., will not consider complaints about any parts which have been damaged during use or as a result of use of damaged materials due to failure to comply with the instructions for processing, use and maintenance. Quality Review of Kerrock Washbowls and Sinks Table 2.2-A shows some provisions of standards which are useful in quality review after the receipt of Kerrock washbowls or washbasins (upon delivery). Technical Requirements Mechanical Damage Colour ordered Check if the...

3.1. Product Description Kerrock glue is a two-component adhesive composed of modified methyl-methacrylate resin (component A) and dibenzoyl-peroxside-a hardener (component B). Kerrock glue guarantees excellent gluing of Kerrock sheets and is available in all colours of Kerrock sheets, which results in almost invisible joints, if gluing instructions are duly observed. Kerrock glue is thermally conductive and UV-resistant, resistant to external influences and water. 3.2. Types of Glues with regard to Packaging Kerrock glue is packed in two ways: a. in plastic bottles b. in cartridge...

Viscosity according to Brookfield 45.000-55.000 mPas 2,600-3,600mPas Mixed ratio with regard to volume Flashpoint Open glue efficiency (minutes) Setting time (minutes) Solvents in the product Period of use the same colour as a sheet White-transparent None 24 months (under proper storage conditions) 3.5. Management and Storage Highly flammable. Irritating to eyes, respiratory system, and skin. Skin contact may cause oversensitivity. In case of contact with the eyes, rinse eyes 15 minutes with water. In case of injury, immediately seek medical attention. Consuming the product is dangerous to...

4. TOOLS AND ACCESSORIES FOR KERROCK PROCESSING Like in other processing industries, the equipment for processing of Kerrock is also based on tools of various brands, which are more popular among individual processing. Below you will find all recommended tools for processing of Kerrock acrylic sheets. It depends on the individual processor and his needs which brand of tools he will choose. Nevertheless, it is very important to observe the guidelines, which describe methods of production, and tools, which are recommended or forbidden. Basic Machines and Accessories for Kerrock Processing...

5. PREPARATION OF WORKING AREA 5.1. Preparation of Working Area in Workshop Before beginning the processing of Kerrock, we must ensure the following conditions: • • • • • • • Recommended temperature in the workshop is 20°C. Optimum conditions are at a temperature between 18°C and 25°C. Before processing, keep the sheets in a room with an ambient temperature of approx. 20°C for at least 12 hours. Working areas must be well lit. There should be little or no dust and waste in the workshop where Kerrock gluing is taking place. Make sure dust and cuttings are well vacuumed. Working surfaces for...