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KALZIP NBS FORMAT (H31) OUTLINE SPECIFICATION

KALZIP NBS FORMAT (H31) OUTLINE SPECIFICATION

KALZIP NBS FORMAT (H31) OUTLINE SPECIFICATION

Product catalog summary
Kalzip NBS Format (H31) Outline Specification Summary
Project Details:
  • Project Name, Reference, Specifier, and Date are unspecified.
G30 Metal Profiled Sheet Decking:
  • Manufacturer: Kalzip Ltd, St. Helens, Merseyside.
  • Product Reference: Kalzip Structural Decking Sheet KSD100.
  • Material: Galvanised steel, BS EN 1014, grade S220GD+Z, 275 coating.
  • Thickness: 0.7mm nominal.
  • Finish: Poly RR20 white lining for internal use.
  • Configuration: Standard end and side lap, double span condition.
  • Support Structure: Structural steel rafters with minimum 100 mm bearing.
  • Accessories: As per Kalzip Ltd standard details.
Attachment of Decking:
  • Primary Fasteners: 5.5 mm diameter carbon steel self-drilling fasteners.
  • Side Lap Stitching: 4.8 mm diameter carbon steel self-drilling stitching fasteners.
  • End Lap Stitching: 4.8 mm diameter carbon steel self-drilling stitching fasteners.
H31 Metal Profiled/Flat Sheet Cladding/Covering:
  • Metal Standing Seam Roof: Kalzip Deck Roof System 0.20 W/m2K U-Value.
  • Support Structure: Kalzip Structural Metal Deck.
  • Pitch: Minimum 1.5°.
  • External Sheets: Kalzip Aluminium Standing Seam 65/400.
  • Material: Aluminium alloy BS EN AW 3004.
  • Thickness: 0.9 mm nominal.
  • Finish: Mill Finished Natural Stucco Embossed.
  • Accessories: Various extruded and fabricated aluminium alloy components.
  • Fasteners: 6.0 mm diameter stainless steel torque controlled fasteners.
  • Thermal Insulation: As per clause 271.
  • Vapour Control Layer: As per clause 261.
Aluminium Site Welding:
  • To be in accordance with Kalzip standard recommendations and BS EN ISO standards.
Structure and Installation:
  • Check structure suitability before cladding.
  • Store metal sheets under cover to prevent staining.
  • Fastenings and accessories to be as specified or recommended by the manufacturer.
Vapour Control Layer:
  • Manufacturer: Kalzip Ltd.
  • Product Reference: Kalzip VCL Clear.
  • Material: Reinforced virgin polyethylene.
  • Vapour Resistivity: 530 MNs/g.
  • Sealant Tape: Kalzip VCL Sealant Tape.
Mineral Wool Thermal Insulation:
  • Standard: BS EN 13162.
  • Manufacturer: Kalzip Ltd.
  • Product Reference: Kalzip Insulation Quilt Type 1.
  • Thickness: 200mm compressed to 190mm.
Profile Fillers:
  • Material: Closed cell cross-linked polyethylene.
  • Colour: Black.
  • Thickness: Minimum 30 mm.
Fixing Sheets:
  • Ensure clean cuts and proper support for sheets.
  • Install fasteners to correct tightness.
Fixing Kalzip Sheets:
  • Install by mechanically seaming sheets with Kalzip zipping machine.
  • Only approved roofing contractors should install Kalzip roofing.
Structural Movement Joints:
  • Leave space for movement joints and fix covers as per Kalzip details.
Flashings/Trims:
  • Install to accommodate thermal movement as per manufacturer’s recommendations.
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Catalog excerpts

KALZIP NBS FORMAT (H31) OUTLINE SPECIFICATION-1

KALZIP NBS FORMAT (H31) OUTLINE SPECIFICATION Kalzip Deck Roof System 0.20 W/m2K U-Value Project Name: Reference: Specifier: Date: G30 METAL PROFILED SHEET DECKING To be read with Preliminaries/General conditions PROPRIETRY SPECIFIED ROOF DECKING 110 METAL PROFILED SHEET DECKING -Manufacturer and reference: Kalzip Ltd Haydock Lane Haydock St.Helens Merseyside WA11 9TY Tel: 01942 295500 www.kalzip.co.uk -Product reference: -Material: -Thickness (nominal): -Soffit Finish: -End laps (minimum): -Configuration: -Side Lap: -Span configuration: -Supporting structure: -Accessories: Kalzip Structural Decking Sheet KSD100 Galvanised steel to BS EN 1014 grade S220GD+Z with designation 275 coating. 0.7mm. Poly RR20 white lining (for internal use). 150 mm. Standard end lap. Standard side lap arrangement. Double span condition. Structural steel rafters with minimum 100 mm bearing. As per Kalzip Ltd standard details and recommendations.

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KALZIP NBS FORMAT (H31) OUTLINE SPECIFICATION-2

It is important that the structural engineer responsible for the project confirms that the assumed loadings are correct or supplies alternatives in order that the metal deck suitability may be confirmed. 280 ATTACHMENT OF DECKING -Primary fasteners: 5.5 mm diameter carbon steel self drilling fasteners, reference SD-8-T15-5.5 x 25. One fastener(s) to be installed in every valley at each sheet support. Side laps to be stitched in the valley of the profile at maximum 400 mm centres with 4.8 mm diameter carbon steel self drilling stitching fasteners, reference SL2-T-4.8x20. End laps to be stitched...

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KALZIP NBS FORMAT (H31) OUTLINE SPECIFICATION-3

-End laps: -Side laps: -Spacers -Fasteners: -Thermal insulation: -Vapour control layer: Aluminium Site Welding: No end laps - single length sheets. Kalzip sheets are mechanically seamed over head of support clips with a Kalzip “zipping” machine. Support clips, steel reinforced polyamide Kalzip E-clips type E.180 with S10 spacer pads. 6.0 mm diameter stainless steel torque controlled fasteners, reference SDK3-S-377-6.0x45. Two fasteners per E.clip positioned diagonally opposite in the holes of the base of the clip. NB. The use of curved and/or long length Kalzip sheets (e.g. over 25 m) may require...

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KALZIP NBS FORMAT (H31) OUTLINE SPECIFICATION-4

223 ISOLATING TAPE: A type recommended for the purpose by the cladding manufacturer. Apply to those surfaces of supports, which would otherwise be in contact with cladding or accessories after fixing. 261 VAPOUR CONTROL LAYER -Manufacturer: -Product reference: -Material: -Vapour resistivity: -Sealant tape: -Size: -Continuity: -Laps: -Repairs: Kalzip Ltd Kalzip VCL Clear Reinforced virgin polyethylene. 530 MNs/g. Kalzip VCL Sealant Tape. Butyl rubber tape with vapour resistivity of 900 MNs/g. 15 mm wide x 2 mm thick. Lay as work proceeds ensuring continuity. Lap side and end laps of vapour control...

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KALZIP NBS FORMAT (H31) OUTLINE SPECIFICATION-5

Cut sheets and flashings to give clean true lines, with no distortion. Remove burrs and any lubricant. Cut openings in sheets for outlets, vent pipes, flues, etc. to the minimum size necessary and as per cladding manufacturer’s recommendations. For double skin construction do not line out building completely before installation of the outer sheets. Lay sheets with exposed joints of side laps away from the prevailing wind unless shown otherwise on drawings. Ensure that the raking cut edges at hips and valleys are fully supported. Remove all drilling swarf, dust, debris and any other foreign matter...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.