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Kalzip
Fastener solutions for Kalzip roofing systems

Fastener solutions for Kalzip roofing systems

Product catalog summary

Overview

This document outlines fastening solutions specifically designed for Kalzip® aluminium roofing and façade systems, developed in collaboration with SFS intec, a global leader in fastening technology. It highlights the balance between architectural flexibility and structural stability, ensuring long-lasting performance across various climatic conditions.

Partnership and Quality Assurance

The partnership between Kalzip® and SFS intec ensures innovative fastening solutions that prioritize stability, cost-effectiveness, flexibility, and quality. The collaboration encompasses all stages from raw material sourcing, manufacturing, planning, assembly, to supplier services, guaranteeing comprehensive quality control and accountability.

Technical Support and Services

Technical assistance is provided from the initial planning phase, including guidance on selecting appropriate fastening systems, static load calculations, quantity estimation, and tailored solutions. On-site professional support and just-in-time delivery services are offered to optimize installation efficiency and resource management.

Fastening Systems and Applications

The guide specifies officially approved fastening components compatible with various Kalzip® roofing types such as insulated/non-insulated roofs, pre-fabricated roofing, purlin roofing, and timber-based systems. Key technical parameters include:

Pre-fabricated roofing: Clips attach to trapezoidal-profile cladding and separator profiles with defined maximum drilling capacities (VD max) and minimum steel/aluminium thicknesses. Clamping lengths vary by application.
Clip fixing to timber frames and boarding: Minimum effective insertion depths and edge distances comply with DIN 1052 standards. Fastener lengths depend on total component thickness and required insertion depth.
Clip fixing to steel and timber purlins: Defined thickness ranges and drilling capacities guide fastener length adjustments for clamping and insertion depth.
Kalzip® DuoPlus® and Duo® systems: Fastening on trapezoidal steel profiles and timber cladding over purlins requires specified clamping lengths and symmetrical fastener insertion to ensure stability.
Special applications: Includes fixing to Prodach insulation systems, Foamglas® cellular glass insulation boards, and anchorage points with detailed fastener types, drilling diameters, and rivet specifications.

Installation Equipment

Recommended tools include the Universal Installing Tool DS-K265, AccuBird® manual rivet drivers, and other specialized riveting equipment designed for efficient and precise installation of SDK fasteners and related components.

Contact and Support Network

The document provides an extensive international network of SFS intec offices and partners, ensuring global support and service availability for Kalzip® fastening solutions.

Critical Parameters and Best Practices

Use a minimum of two fasteners per clip arranged diagonally; quantities should be determined by static calculations.
Adhere strictly to maximum drilling capacities (VD max) and minimum material thicknesses for steel and aluminium to maintain fastening integrity.
Ensure effective insertion depths meet or exceed specified minimums for substrates such as timber, OSB, and fibreboard.
Follow prescribed pre-drilling diameters and clamping lengths for optimal fastening performance.
Insert fasteners symmetrically on either side of aluminium clip rails where applicable.
Comply with DIN 1052 standards regarding edge distances in timber fixings.

Summary

This technical guide delivers comprehensive specifications, application procedures, and recommended practices for fastening Kalzip® roofing systems using SFS intec components. It supports architects, planners, and installers in achieving durable, stable, and high-quality roofing solutions tailored to diverse structural and environmental demands.

Contact Information Summary

The document lists essential contact details for two companies specializing in fastening technology, facilitating business and technical communications:

Viba
Address: 41, NL-2700 AK Zoetermeer
Email: [email protected]
Phone: +31 79 341 88 81
SFS unimarket AG
Specialization: Fastening Technology (Befestigungstechnik)
Address: Nefenstrasse 30, CH-9435 Heerbrugg
Email: [email protected]
Phone: +41 71 727 61 31

Catalog excerpts

Fastener solutions for Kalzip roofing systems-1

Plus Fastener solutions for Kalzip® roofing systems Airport Karlsbad, CZ

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Fastener solutions for Kalzip roofing systems-2

A meeting of minds between Kalzip® and SFS intec: freedom of architectural expression coupled with optimum stability. We take care of the details An impeccable level of service begins right from the word go, at the planning stage. Even at this early state of play, Kalzip® technical support and SFS intec expert advice on fastening can lead to significant technical and economic advantages: • Informed choice of fastening systems • Static calculations • Accurate quantity surveying • Development of customised solutions Our advisory service can offer help in targeted assembly planning, particularly...

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Fastener solutions for Kalzip roofing systems-3

Content Insulated roof Pre-fabricated roofing: Standard liner roof configuration 4 Pre-fabricated roofing: Liner with top hat spacer system 5 Purlin roofing: Liner with top hat spacer system 6 Kalzip warm roof over timber 7 Non insulated roof Clip fixing to: Steel purlins 8 Kalzip® Duo Plus® Kalzip Duo® Kalzip® Duo Plus and Kalzip® Duo on: Trapezoidal steel profile – Support profiles 9 Wooden visible boarding and purlin 10 Kalzip® on Prodach insulation system Kalzip-Fixing on Prodach rail 11 Kalzip® on Foamglas® cellular glass insulation boards Kalzip® on cellular glass insulation 12 Anchorage...

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Fastener solutions for Kalzip roofing systems-4

Pre-fabricated roofing: clips fitted to trapezoidal-profile cladding *The total clamping length is the sum of the clip, spacer cap, vapour barrier and steel trapezium support section. Minimum of two fasteners per clip arranged diagonally. (Number of fasteners as per static calcula- VD max = maximum drilling capacity

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Fastener solutions for Kalzip roofing systems-5

Pre-fabricated roofing: clips fitted to separator-profiles The total clamping length is the sum of the clip, spacer cap. Minimum of two fasteners per clip arranged diagonally. (Number of fasteners as per static calculation) VDtJ~U Steel: *Clamping length *Clamping length *Clamping length *Clamping length *The total clamping length is the sum of the spacer cap, vapour barrier and steel trapezium support section. (Number of fasteners as per static calculation). VD max = maximum drilling capacity

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Fastener solutions for Kalzip roofing systems-6

Clips to purlin profile separators The total clamping length is the sum of the clip, spacer cap, damp seal and steel trapezium support section. Minimum of two fasteners per clip arranged diagonally. (Number of fasteners as per static calcula- *Clamping length *Clamping length *Clamping length *The total clamping length is the sum of the spacer cap, vapour barrier and steel trapezium support section. (Number of fasteners as per static calculation) VD max = maximum drilling capacity

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Fastener solutions for Kalzip roofing systems-7

Clip fixing to timber frames and boarding Effective insertion depth (thread): drilling point Effective insertion depth into OSB Effective insertion depth into fibre Edge distance: according DIN 1052 Effective insertion depth (thread): drilling point Edge distance: Edge distance: Edge distance: *The required fastener length is the total thickness of the clip, separator, vapour barrier and the required fastener insertion depth. Minimum of two fasteners per clip arranged diagonally. (Number of fasteners as per static calculation) Number of fasteners determined by static calculations.

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Fastener solutions for Kalzip roofing systems-8

Clip-fixing to steel and timber purlins *The required fastener length is the total thickness of the clip, separator, vapour barrier and the required fastener insertion depth. Minimum of two fasteners per clip arranged diagonally. (Number of fasteners as per static calculation) Number of fasteners determined by static calculations.

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Fastener solutions for Kalzip roofing systems-9

Kalzip® DuoPlus® and Kalzip Duo® on trapezoidal steel profile - support profiles Soft insulation Load bearing insulation Vapour barrier Fasteners inserted symetrically on either side of the alumini- VD max = maximum drilling capacity

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Fastener solutions for Kalzip roofing systems-10

Kalzip® and Duo Plus® on timber cladding over purlins When fastening into cross-members, use two fasteners arranged symetrically either side of the rail. Effective insertion depth into OSB Effective insertion depth into fibre 30 mm incl. drilling point Effective insertion depth (thread): Fasteners inserted symetrically on either side of the alumini- *special length on request VD max = maximum drilling capacity

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Fastener solutions for Kalzip roofing systems-11

Clip fixing to Prodach sections VD max = maximum drilling capacity

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Fastener solutions for Kalzip roofing systems-12

Kalzip® on Foamglas® cellular glass insulation boards

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Fastener solutions for Kalzip roofing systems-13

Fixing to anchorage points with clips Anchorage points Application Pre drill dia. 4,9 mm Rivet dia.: 4,8 x 11 mm Head dia.: 9 mm POLYGRIP - S - 48100* *Number of rivets determined by static calculations. 13

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Fastener solutions for Kalzip roofing systems-14

Fixing to anchorage points with clips Anchorage point screw washers both sides Anchorage point-Set Metric screw in stainless steel stainless steel/EPDM ^Number of festeners determined by static calculations.

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Fastener solutions for Kalzip roofing systems-15

Installation equipment and accessories Universal - Installing tool DS-K265 length 265 mm Riveting tools AccuBird® Manual rivet drivers RM20 RM25 Using clip fasteners - SDK2 - SDK3 - SX5 - SX14 - TDA-S - TDB-S - SXW SDK fastener are inserted into the 6,1 mm bores (corner holes) The fastener listed above are inserted into the 7 mm (centre holes) ,0 15

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Fastener solutions for Kalzip roofing systems-19

A Tata Steel Enterprise Two strong brands with global presence! www.kalzip.com www.sfsintec.biz 19

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Fastener solutions for Kalzip roofing systems-20

International Network SFS intec SFS intec AG Rosenbergsaustrasse 10 CH-9435 Heerbrugg [email protected] T +41 71 727 57 22 SFS intec s.r.o. Vesecko 500 CZ- 51101 Turnov [email protected] T + 420 481 354 400 SFS intec SAS 39 rue Georges Méliès BP 55 FR-26902 Valence Cedex 9 [email protected] T +33 475 75 44 51 SFS intec Ltd. 153 Kirkstall Road GB-Leeds, LS4 2AT [email protected] T + 44 113 208 55 65 SFS intec Kft. Vásártér 18 HU-9241 Jánossomorja [email protected] T + 43 2262-90500000 SFS intec s.p.a. Via Monti 24 Castelfranco Veneto n.71 IT-33170 Fontanafredda...

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