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Falzinc Roof & Facade Systems

Falzinc Roof & Facade Systems

Falzinc Roof & Facade Systems

Product catalog summary
Introduction to FalZinc®
FalZinc® is a modern roofing and facade system that combines foldable aluminum with a zinc surface, offering a sustainable and lightweight solution for building exteriors. It is designed for easy assembly and provides excellent corrosion resistance, suitable for various architectural applications.

Material Composition and Properties
FalZinc® consists of an aluminum core encased in a pre-weathered zinc layer using the PEGAL-process. This results in a material that is light, strong, foldable, durable, and recyclable, with a zinc surface resembling natural zinc aged for about three years.

Applications
FalZinc® is ideal for private housing, public buildings, historic structures, sports facilities, commercial buildings, and urban renewal projects. Its properties allow for high-quality metalworking and precise installation in challenging conditions.

Installation Techniques
FalZinc® can be installed using traditional metalworking techniques such as folding, edging, flanging, and welding. It is compatible with standard tools and can create complex shapes. The material's high corrosion resistance ensures long-term durability.

Roofing Systems
FalZinc® supports various roofing systems, including double standing seam and angular standing seam techniques, providing weathertight joints suitable for different roof pitches.

Facade Design
FalZinc® offers opportunities for facade design, minimizing reflection and enhancing aesthetic appeal. It can be installed using angular standing seams on ventilated frameworks, with configurations like shingles and tiles available.

Environmental and Performance Benefits
FalZinc® provides long-term corrosion protection, has a lower weather erosion rate than conventional zinc, and is fully recyclable. Its aluminum core is resistant to seawater, contributing to excellent durability.

Technical Specifications
FalZinc® is available in coils and flat sheets with specific dimensions and weights, designed to meet German directives, ensuring suitability for installations in Germany and potentially other countries.

Conclusion
FalZinc® represents a fusion of traditional craftsmanship and modern material technology, offering a versatile and high-quality solution for roofing and facade applications.

Introduction to FalZinc® System
The document outlines the components and benefits of the FalZinc® system, including wood boards, separation layers, fixing clips, wood ledges, nails, sheet upstands, and roll caps, designed for durability and environmental sustainability.

Contact Information
For additional components like vents, gutters, and accessories, contact Corus Building Systems in Merseyside, UK.

Sustainability and Environmental Impact
FalZinc® contributes to resource preservation by utilizing aluminum, a widely available element with high recycling rates and reduced energy consumption in production. Recycling aluminum requires only 5% of the original energy, significantly reducing CO2 emissions.

Benefits of FalZinc®
FalZinc® offers excellent corrosion resistance, ensuring long-term building protection with minimal maintenance. It is environmentally friendly, with a long lifespan and significant residual value, exemplified by its use on the San Gioacchino Church, which remains in excellent condition after over 100 years.
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Catalog excerpts

Falzinc Roof & Facade Systems-1

Care has been taken to ensure thatthis information is accurate, butCorus Group PLC Ζ including itssubsidiaries does not acceptresponsibility for information which isfound to be misleading.Copyright 2004 Corus Building Systems > Corus Building Systems Haydock Lane HaydockSt HelensMerseyside WA11 9TY T +44 (0) 1942 295500F +44 (0) 1942 272136Email: [email protected] > English size="-1">

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Falzinc Roof & Facade Systems-2

Skilled plumbing techniques for roofs and facades have a long history in traditional European building; the impressive effects are visible on many historicbuildings. High residual value and design flexibility have made metals a popular material for contemporaryarchitecture. Metals offer planners, architects, builders and craftsmen tremendous scope in terms ofindividual designs.With the newly developed FalZinc ή , Corus hasexpanded its production of high-quality roof coveringsand facade claddings. FalZinc is the symbiosis of twowell proven materials: aluminium and zinc. Using the PEGAL-process...

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Falzinc Roof & Facade Systems-3

Scraptoft Teacher Training College an aluminium fully supported system 1963 Black and white photographs courtesy of Norman and Underwood Leicester Results of 15months exposure testing reported March 2004 Ζ Surface weathering and erosion approaching zero. Ideal applications for FalZinc > With its distinctive and mature appearance FalZinc > ή includeroofs, mansards, walls and facades used on: In FalZinc , the intrinsic material advantages ofaluminium and zinc are perfectly combined. The permanent fusion of these two metals, eachcomplementing the other perfectly. Tight manufacturing and thickness...

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Falzinc Roof & Facade Systems-4

Aluminium core:Sea-water resistant aluminium alloyAl Mn1Mg0,5 (EN AW-3005) Aluminium PatinaZinc as per DIN EN 573-3 Melting point:approx. 650C Linear expansion coefficient, parallel to the rolling direction:24 x 10 Ж6 1/K Specific gravity (density):2.7 kg/dm 3 Zinc erosion rate This diagram shows the zinc erosion rate of pre-weathered titanium zinc compared to that ofFalZinc > 10005000050100150200250 based on the HCT test carried out by Corus.The HCT test is a salt spray test with a high ionicconcentration and simulates accelerated ageing. Underthese conditions, the erosion rate of pre-weathered...

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Falzinc Roof & Facade Systems-5

Facade claddings (cavity structure) Facades are the Δcalling cards of buildings. Theycharacterise the aesthetic essence of buildings.FalZinc > 1Wood boards2Separation layer, (if necessary)3Fixing strip angle4Flashing eaves strip5Double standing seam cover6Ventilation 1Separation layer,(if necessary)2Fixing strip angle 3Cornice cover4Clip5Gutter holder 6 Gutter 7Eaves strip 1Double standing seam cover 2Separation layer 3Eaves strip or fixing strip4Valley gutter5Boarding 6Ventilation Ӯ minimizes reflection, conveying discreetrepresentative building characteristics, even on largesurface areas. The...

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Falzinc Roof & Facade Systems-6

Supplied forms and dimension of FalZinc > ή coils: > Weight of standard coilapprox. 100 kg (approx. 90 m) Slit coilany random width up to max. 600 mm Flat sheets:0.7 x 600 x 2000 6000 mm > Sheet Metal ThicknessWeight 600 mm Panel /1 m LengthWeight 670 mm Panel /1 m LengthWeight per m > 2 Width and length of sheets, minimum coil thickness, clip quantity and spacing > Sheet width1) in mm520 590520 590520 590 Material sheet length mMinimum coil thickness mm Aluminium = 100.70.70.70.70.70.7 > Ԯ Roof areaClips: quantity (above) and spacing (below) > Belgian System Swiss System German System 1Wood...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.