Introduction
The KAISER Installationskatalog for 2024/2025 focuses on innovation and sustainability in electrical installation products. It introduces new products like the UP1 underfloor boxes, which improve comfort and ergonomics. The catalog also highlights solutions for cleanrooms, wet rooms, wood construction, and fire protection products such as the HWD 68+ fire protection boxes.
Product Categories- Underfloor/Masonry: Systems for airtight, fireproof, soundproof, and insulated installations.
- Hollow Wall: Solutions for all types of hollow walls, including fire and sound protection.
- Concrete Construction: Products for in-situ concrete and prefabrication, including universal enclosures.
- Enclosures: For lights, speakers, and displays, suitable for various construction types.
- Cable Glands: The Syntec® program offers a range of sizes in plastic and brass.
- Tools: High-quality tools for professional electrical installation.
- Fire Protection: Systems for fireproof walls and ceilings.
- Connectivity: Solutions for fiber optic and broadband expansion.
Sustainability
KAISER emphasizes its commitment to sustainability and corporate responsibility, aligning with the ZVEI Code of Conduct. The company focuses on energy efficiency, resource conservation, and societal responsibility.
Key Features- UP1 Underfloor Box: Offers 25% more installation volume and quick fixation without plaster.
- O-range ECON® Universal 120: For mounting devices with tool-free cable or pipe entries.
- Reinroom and Wetroom Installation: Certified solutions for specialized environments.
- Trilo Frasers: New generation with high durability and efficient core ejection.
Service and Support
KAISER provides extensive service, including product films, online catalogs, BIM data, and technical support. The company offers training and resources to assist with planning and project execution.
Product Overview
This document provides a comprehensive overview of various installation devices and components for electrical installations, focusing on under-plaster (Unterputz) solutions. It highlights the features and benefits of the UP¹ series, which offers enhanced installation volume and ease of use compared to traditional devices.
Specifications and Features- Increased Volume: UP¹ devices offer 25% more installation volume, allowing for easier accommodation of wires, connectors, and devices.
- Quick Installation: The use of clamping ribs allows for up to 50% time savings during installation without the need for plaster.
- Flexible Combinations: The side-neutral and stable combination allows for quick multiple combinations at a 71 mm center distance.
- Open Wiring: Open through-wiring and breakable partition walls enable device connections without spatial separation.
- Ground-Level Introductions: Ground-level insulated through-wiring maximizes usable wiring space.
- Tool-Free Introductions: ECON® Multi-Membrane allows for tool-free cable and pipe introductions up to Ø 25 mm.
Installation Procedures- Without Plaster: The UP¹ ECON® Fix series allows for installation without plaster using clamping ribs, suitable for various stone types.
- With PU Foam: Alternatively, devices can be fixed using under-plaster PU foam for secure and permanent installation.
Technical Standards and Recommendations- Halogen-Free and Airtight: All devices are halogen-free and provide airtight installations.
- Compliance: Devices comply with VDE standards and are suitable for use in various building materials.
Innovations and New Products- Electronic and Double Connection Boxes: These offer additional space for decentralized installations and ensure compliance with standards for different voltage types.
- Elastic Sealing Membrane: Guarantees airtight connections for cables and pipes, preventing leaks in exterior and adjacent interior walls.
Conclusion
The UP¹ series represents a significant advancement in under-plaster electrical installations, offering increased volume, ease of installation, and compliance with modern building standards. The innovative features and flexible installation options make it a preferred choice for efficient and reliable electrical setups.
Specifications:
The document details the specifications of various under-plaster installation products by KAISER, including the Electronic-Dose UP¹ ECON® Fix and the Double-Device Connection Box UP¹ ECON® Fix. Key features include quick fixation for installation without plaster, multiple screw domes, side-neutral combinations, and diverse wiring options. The standard combination distance is 71 mm, and the products are halogen-free and airtight, complying with VDE standards.
Product Dimensions and Features:
The Electronic-Dose UP¹ ECON® Fix measures 149 x 80 x 68 mm with a drill hole diameter of 82 mm. It includes tool-free cable and pipe entries, suitable for diameters up to M32. The Double-Device Connection Box has similar dimensions and features, with additional screw domes and device screws.
Accessories:
The document introduces accessories like the Stepless Plaster Compensation Frame UP¹, which allows for the adjustment of devices in deeply mounted boxes. It is adjustable from 10 to 35 mm and includes screws for mounting. The Signal Cover UP¹ protects the interior of the boxes during plastering and is reusable.
Installation Procedures:
Instructions for using the Plaster Compensation Frame and Signal Cover are provided, emphasizing ease of installation and protection during plastering. The document also describes the use of Under-Plaster Foam for additional fixation, compatible with standard PU foam guns.
Innovations:
The document highlights the ECON® Multi-Membrane technology, which ensures airtight installations and allows for tool-free cable and pipe entries. This technology is particularly beneficial for installations in hollow chamber stones, preventing air exchange.
Product Variants:
Various device boxes and connection boxes are detailed, including their dimensions, screw distances, and compatibility with M20/M25 pipes and cables. The document also covers the Electronic-Dose ECON® and Double-Device Connection Box ECON®, which offer additional installation space and flexibility for multimedia connections.
Universal Device Carrier with Combination InsertThis section describes a universal device carrier designed for installations in insulated facades, suitable for door intercom systems, sockets, switches, and more. It ensures a thermal bridge-free installation and supports future expansions without facade damage. The carrier is extendable with stacking elements up to 360 mm and includes rock wool inserts for filling.
- Dimensions: 220 x 100 x 60-160 mm
- Halogen-free
- Price: €3,290 per 100 units
System Device CarrierThe system device carrier integrates seamlessly into external insulation, preventing thermal bridges. It is suitable for stable mounting of outdoor lights, sockets, and communication systems, supporting high loads. The carrier is adaptable to insulation thicknesses from 160 to 310 mm in 10 mm increments.
- Halogen-free
- Price: €5,460 per 100 units
ThermoX® Iso+ Installation HousingThis housing is designed for the safe and thermal bridge-free installation of LED lights in insulated ceilings. It protects surrounding insulation from high operating temperatures and prevents contamination of the LED lights. Suitable for insulation thicknesses from 100 to 160 mm, extendable with stacking elements.
- Max lamp power: 8 Watts
- Halogen-free
- Price: €5,100 per 100 units
Telescope Device Carrier and BoxThese products are optimized for current insulation thicknesses, allowing for various applications in insulation from 80 to 200 mm. They provide stable support for devices up to 5 kg and feature internal cable routing for easy installation.
- Halogen-free
- Price: Not specified
Installation Systems for Insulated Facades
Mounting Procedures: The document outlines the installation process for mounting systems on insulated facades. It emphasizes avoiding direct cable routing through masonry and insulation. Instead, internal cable routing can be easily broken out to allow for rear cable routing. The carrier can be shortened to the required length using integrated measurements for precise cutting. Long slots enable exact alignment even with inaccurate drilling.
Device Carrier Installation: The mounting plate should be placed on the carrier arm until it stops. Front fixation and depth stops ensure precise settings and prevent incorrect installations. Side fixations allow secure positioning of multiple device carriers side by side and provide stable mounting for devices with large spacing between mounting points.
Device Box Installation: The device box is mounted similarly to the device carrier, with options for multiple combinations by cutting out side partitions and connecting device boxes. Two- and three-way combinations can be installed horizontally or vertically with a single carrier.
Product Advantages: The document highlights the benefits of the installation systems, such as integrated measurements for easy cutting to insulation thickness, long slots for precise alignment, and secure pipe intake with integrated cable routing for quick and easy cable insertion. The systems are designed for halogen-free installations and provide stable mounting for various devices.
Technical Specifications: The document provides detailed specifications for different products, including dimensions, insulation thickness compatibility, weight load capacity, and halogen-free status. It also includes product numbers and packaging details.
Mini Device Carrier: Designed for retrofitting various devices on insulated and plastered thermal insulation composite systems (WDVS), ensuring secure and thermal bridge-free installation. It features four swivel blades for secure anchoring and a tolerance compensation of up to 10 mm.
ECON® Styro55 Device Connection Box: This box is designed for retrofitting various built-in devices in insulated and plastered WDVS. It ensures thermal bridge-free installation with four swivel blades for secure anchoring and prevents moisture ingress.
ECON® Iso + Device Connection Box: Suitable for ecological wall insulation in both old and new buildings, particularly in wood and solid construction. It provides airtight and thermal bridge-free electrical installation according to DIN 18015-5, with four swivel blades for secure mechanical anchoring.
International Products: The document briefly mentions international products for device installation according to national standards, including Q-range® device boxes suitable for masonry installation with IP 2X protection class.
Overview: The document provides detailed specifications and guidelines for various sealing and soundproofing products used in construction, particularly for installations through walls. It includes product specifications, installation procedures, and pricing information.
1. Sealing Products:- ECON® Sealing Collars: These are one-piece collars with strong adhesive properties, UV resistance, and temperature tolerance from -25°C to +80°C. They are available for different sizes of cables and pipes.
- Vlies-Butyl Sealing Collars: Designed for permanent sealing of installations through materials like masonry and wood. They are moisture-resistant, over-plasterable, and require a primer for certain surfaces.
- Alu-Butyl Sealing Collars: Similar to Vlies-Butyl but with aluminum reinforcement for added durability. They are waterproof up to 0.02 bar and suitable for basement applications.
2. Installation Guidelines:- Ensure surfaces are clean, dry, and pre-treated with KAISER-Haftprimer for optimal adhesion.
- Collars are self-adhesive and should be pressed firmly onto the surface after removing the protective film.
3. Soundproofing Products:- Soundproof Boxes: Designed to maintain the soundproofing integrity of walls, these boxes can be installed in various configurations and are suitable for walls with soundproofing requirements up to 77 dB.
- Electronic Soundproof Boxes: Provide space for electronic components while maintaining soundproofing. They are suitable for network and communication installations.
4. Pricing and Packaging:- Products are priced per 100 units, with variations based on size and type.
- Packaging details are provided for each product, indicating the number of units per package.
5. Additional Products:- KAISER-Haftprimer: A solvent-free primer to enhance adhesion on porous surfaces, applicable to various materials including Styrofoam and EPS.
Overview: The document provides detailed information on B¹ Electronic and B¹ Double Device Connection Boxes, designed for installations in standing concrete formworks. These boxes offer ample space for device installation and additional components, such as smart home applications, and ensure compliance with standards for bus and operating voltage installations.
Specifications: The B¹ Electronic Box includes a partition wall for circuit separation, four screw domes, and is suitable for all types of formworks. It features a two-part design with an integrated back part and has provisions for the B¹ Prefix® System Wing Set. The B¹ Double Device Connection Box allows for the installation of pre-wired devices and multimedia connection sockets, providing significant space for cable configuration.
Key Features:- Generous space for devices and cables.
- Partition wall for standard-compliant accommodation of two voltage types.
- Flat front part for easy and quick nail fastening.
- Innovative pipe entries for quick processing on-site.
- Halogen-free, IP 30, 650 °C resistance.
Applications:- The B¹ Electronic Box can house different voltage types with a partition wall and offers space for decentralized installations like small window actuators for controlling blinds and heating.
- The B¹ Double Device Connection Box supports pre-wired devices and multimedia connection sockets, with ample space for cable configuration.
Accessories: The B¹ Prefix® System Wings facilitate easy and quick attachment to reinforcement, ensuring optimal mounting to the opposite formwork side. They are suitable for concrete covers of 20-60 mm and are halogen-free with a 650 °C resistance.
Connection Boxes: These are available in various sizes and are designed for robust construction site use. They feature partition walls for circuit separation and screw-fastened cover plates for VDE-compliant installation.
Support Elements: The document details support elements for opposite side installations, ensuring secure attachment and compensation for construction tolerances.
Specifications and Components:
The document details various components and specifications for construction and installation systems, focusing on the use of System-Haftmagnet and related elements. Key components include Aufstockelemente (extension elements) for System-Haftmagnet, designed for use in automated manufacturing facilities. These elements allow for precise and secure installations on walls with a minimum thickness of 100 mm.
Procedures and Installation:
The installation process involves using System-Haftmagnet (Art.-Nr. 1299-69) and System-Haftmagnet PLUS (Art.-Nr. 1299-70) to ensure a stable base for installations. The Aufstockelemente can be combined with B² device connection boxes and distance pieces, providing flexibility in installation heights and configurations.
Standards and Recommendations:
The document emphasizes the importance of using the correct components and following specified procedures to ensure safety and compliance with standards. For instance, the Plattendecken-Großdose is designed for factory installation in ceiling elements, featuring a quick-release cover for easy pipe entry creation.
Key Features and Innovations:
Innovative features include the System-Haftmagnet-Adapter for angled support fixation, allowing for the integration of mounting dowels in factory processes. The adapter ensures a secure and concrete-tight connection, with a patented locking mechanism for stability.
Application Examples:
Examples provided illustrate the use of these components in various construction scenarios, highlighting their adaptability and ease of use in different wall and ceiling configurations.
Critical Information:
Key parameters such as installation heights, compatibility with other components, and specific product numbers are highlighted to guide users in selecting the appropriate elements for their needs. The document also includes pricing information and packaging details for each component.
Overview: The document provides detailed specifications and features of the Flat 45 system, designed for electrical installations in modular, industrially produced room systems. It highlights the advantages of using the Flat 45 system for its ease of installation, flexibility, and economic benefits.
Specifications: The Flat 45 system includes device boxes, device connection boxes, and wall light connection boxes, all with a system installation depth of 45 mm. These components are robust, concrete-tight, and designed for walls starting from 5 cm thickness. They feature a standard combination distance of 71 mm and are equipped with four screw domes.
Installation Features: The system allows for secure fixation on formwork using spread anchors, rivets, and threaded screws. It includes special mounting and support elements for precise positioning and support between formwork sides, suitable for wall thicknesses of 8 and 12 cm.
Product Variants: The document lists various product variants, including the device box, device connection box, and wall light connection box, each with specific dimensions and features. It also mentions the use of a pressure button connection for attaching mounting and support elements.
Additional Components: The document describes additional components such as the support and mounting element Flat 45, which is adaptable for different wall thicknesses, and a holding magnet for secure attachment in horizontal formwork. It also includes a spread anchor for quick attachment to steel formwork.
International Products: The document mentions international products that comply with national standards, offering a variety of installation tools and combination possibilities.
Enclosure Systems: The document details enclosure systems for concrete construction, providing space for lights and speakers in concrete ceilings and walls. It emphasizes modularity, flexibility, and optimal thermal management.
Fire Protection Enclosures: Certified fire protection enclosures are available for installation lights and speakers in fire protection ceilings, maintaining fire resistance class F30 (EI30).
System HaloX®: The HaloX® system is highlighted for its modular design, suitable for both on-site concrete and prefabrication, offering various housing sizes and installation diameters up to 250 mm. It features tool-free opening technology for M20/M25 pipes and optimal thermal management.
Product Overview:
The document provides detailed specifications and features of the HaloX®, ThermoX®, and EnoX® systems designed for various lighting and speaker installations. These systems are tailored for use in different construction environments, including hollow ceilings and walls, ensuring safe and efficient installation of lighting fixtures.
HaloX® System:
The HaloX® system is designed for factory production, suitable for lighting and speaker installations. It includes features like tool-free pipe entry for M20/M25 pipes, signal covers for easy identification, and compatibility with System-Haftmagnet and System-Haftmagnet PLUS for precise positioning. The system supports various installation diameters and depths, with specific power limits for LED and other lamp types.
ThermoX® LED System:
The ThermoX® LED system is intended for airtight installation of LED lights in insulated hollow ceilings. It ensures protection against high operating temperatures and maintains a dust-free environment. The system supports both rigid and swivel LED lights, offering tool-free installation and optimal heat management.
EnoX® System:
The EnoX® system is designed for halogen and LED lights in lightweight construction with an airtight building envelope. It provides a flexible installation space and includes features like tool-free cable and pipe entry, thermal protection, and compliance with specific standards for heat-resistant materials.
Technical Specifications:
- HaloX®: Various models with different installation diameters and depths, supporting LED power up to 45 Watts and NV/HV/TC power up to 100 Watts.
- ThermoX® LED: Supports LED power up to 10 Watts, with airtight installation and thermal separation for extended lifespan.
- EnoX®: Suitable for installations with a minimum internal clearance of 40 mm, supporting various lighting types with specific power limits.
Installation Guidelines:
The document outlines installation procedures for each system, emphasizing the importance of maintaining airtightness and thermal protection. It includes instructions for creating installation openings, connecting components, and ensuring secure and efficient installation.
Pricing and Packaging:
The document provides pricing information for each system, with details on packaging and shipping. Prices are listed per 100 units, with variations based on the specific model and features.
Overview: The document provides detailed information on various fire protection systems developed for electrical installations. These systems are designed for easy, quick, and safe processing, featuring integrated fire protection materials that eliminate the need for additional components, reducing the risk of incorrect installation. They are suitable for use in both hollow and solid walls, as well as concrete ceilings.
Specifications: The systems include the DS 90/74 and DS 90/120 ceiling systems, which can be installed from the top of the ceiling, distinguishing them from other market systems. In hollow wall applications, these systems allow for the sealing of cable or pipe entries without the need for additional components.
Fire Protection Systems: The document details various fire protection systems such as the LS 90 cable duct system and the RS 90 pipe duct system, which are certified for easy and quick installation. These systems maintain the fire resistance class of the wall (EI90) and can be used as wall outlets for connecting electrical devices.
Key Features: The systems are halogen-free, have DIBt approval, general construction approval, and European ETA approval. They offer secure, visible, and certified fire protection, self-sealing of joints, and are suitable for cables with diameters from 5 to 15 mm and pipes from M16 to M25.
Installation Examples: The document provides examples of installations through various types of fire protection walls, including drywall, limestone, and concrete walls. It also highlights the secure wall outlet capabilities for connecting devices like motion detectors and wall lights.
Additional Systems: The DS 90/74 mm and DS 90/120 mm systems are also discussed, offering solutions for larger applications in structural fire protection. These systems allow for mixed occupancy of pipes and cables and are suitable for all areas of building technology.
Ceiling Systems: The DS 90/120 mm and DS 90/74 mm ceiling systems ensure the fire resistance class of the ceiling (EI30 - EI90) is maintained. They are designed for easy and quick installation from above, preventing the spread of fire and smoke gases through concrete or aerated concrete ceilings.
Accessories: The document also covers accessories such as sealing plugs for reliable sealing of electrical installation pipes and FlamoX® fire protection housings for recessed lights and speakers, providing certified safety and easy installation.
Product Overview: The document introduces the KAISER Connectivity E3S Connect® product range, offering innovative solutions for in-house cabling. The E3S Connect® system allows for both spliceable and plug-in cabling options, with products easily identifiable through visual labeling.
Specifications: The E3S Connect® system includes pre-assembled LC/APC connectors, available in lengths from 10 to 100 meters, with options for 2 or 4 fibers. The fiber optic cables are single-mode OS2 (G.657.A2) and comply with BauPVo B2ca standards. The compact fiber optic subscriber connection measures 85x85x16 mm and is available in signal white (similar to RAL9003).
Installation and Features: The system supports easy installation with options for surface-mounted or flush-mounted setups. The cables are designed to be blown, pulled, or pushed into place, and are delivered in a convenient roll-out box for precise planning and installation. The system is compatible with standard LC/APC connectors for connections to the house transfer point (HÜP) or building distributor (Gf-GV).
Accessories and Tools: The E3S Connect® accessory box includes a screwdriver, click cleaner, connector housings, LC/APC duplex and quad couplings, dust caps, locking housings, cleaning cloths, a fiber stripper, and a Kevlar scissors.
Pricing: The document provides a detailed price list for various cable lengths, with prices ranging from €122 to €552, depending on the length and configuration.
Certifications and Standards: The products are certified with the GHMT Channel Link and meet IP20 protection standards and IK07 impact resistance. They are also halogen-free and compatible with all common switch manufacturers' TAE covers.
E3S Connect® Accessory Box
The E3S Connect® Accessory Box is designed for electricians and installers working with the E3S Connect® system. It includes tools, spare parts, and cleaning equipment to enhance work efficiency and reliability. Key components include E3S plug accessories, fiber optic cleaning tools, and LC/APC couplings. The box is compatible with Sortimo and BS systems.
Specifications:- Dimensions: 358 x 445 x 118 mm
- Material: ABS for the case, polycarbonate for the lid
- Weight: 2.5 kg
- Load capacity: 25 kg
Contents:- Cleaning tools: Click cleaner, microfiber cleaning cassette, lint-free wipes
- Tools: Screwdriver, Kevlar scissors, stripping tool
- Fiber optic connections: Surface-mounted and flush-mounted options
- Spare parts: E3S Connect® housings, locking elements, dust caps, LC/APC couplings
Price: €495.00 per unit (excluding VAT)
Fiber Optic In-house Cabling
This section covers comprehensive building cabling from the fiber optic termination point to the subscriber connection within a residential unit. It distinguishes between secondary (inter-floor) and tertiary (intra-floor) cabling. The document outlines the connection process using standard LC/APC connectors and the option for spliceable or plug-in cabling solutions.
Components:- Fiber optic subscriber connection (Gf-TA)
- Building distributor (Gf-GV)
- Floor distributor (Gf-EV)
Installation Types:- Surface-mounted and flush-mounted options
- Protection class: IP20
- Fiber count: 1-4
Product Overview
The document provides a detailed product overview for fiber optic subscriber connections, including unassembled, partially assembled, and splice-ready options. It highlights the compact design, fiber management capabilities, and compatibility with existing installations.
Key Features:- Compact design with a height of 16 mm
- Signal white color (RAL 9003)
- Crimp splice protection
- Available with LC/APC or SC couplings
Price Range: €12.40 to €44.20 per unit (excluding VAT)
Overview
This document provides a comprehensive guide on tools and techniques for installing electrical components in various wall types, focusing on thermal insulation systems. It highlights the importance of using professional-grade tools for safe and efficient installations, emphasizing reliable quality and innovative technology.
Specifications
The document details the specifications of various tools, including diamond grinding crowns for creating installation openings in masonry. Key specifications include:
- Borehole diameters of 68 mm and 82 mm.
- Maximum drilling depth of 80 mm.
- Compatibility with dust extraction systems.
- Connection threads of M18 x 1.5.
Procedures
Installation procedures are outlined for using diamond grinding crowns, including pre-drilling and using centering drills for precise positioning. The document also describes the use of templates for accurate placement of centering holes, ensuring proper alignment for switches and sockets.
Health and Safety
The document warns about the health risks associated with construction dust, particularly quartz dust from drilling in concrete and bricks. It stresses the importance of using dust extraction systems to protect workers' health and ensure safety on construction sites.
Tools and Accessories
The document lists various tools and accessories, such as:
- Dust extraction systems compatible with diamond grinding crowns.
- Direct and drill chuck adapters for different machine types.
- Centering drills with carbide cutting edges.
- Boiler templates for precise marking of centering holes.
Recommendations
Recommendations include using dust extraction systems to minimize health risks and ensure clean, precise installations. The document also suggests using specific tools for different materials, such as gypsum board, lightweight concrete, and various types of wood and metal.
Conclusion
This document serves as a detailed guide for professionals in the construction and electrical installation sectors, providing essential information on tools, procedures, and safety measures for effective and safe installations in insulated and masonry walls.
Specifications:
The document outlines various tools and components for hollow wall installations, including standard cutters, saw blades, spiral drills, and the VARIOCUT universal hole cutter. Each tool is specified with its article number, packaging details, and price per unit. The VARIOCUT is highlighted for its ability to create clean circular cuts in hollow wall and ceiling materials with adjustable cutting inserts.
Procedures:
Instructions for using the VARIOCUT include setting the desired diameter and cutting depth, marking the center of the hole, and using a centering drill for guidance. The document also provides guidance on using the universal opening cutter for precise openings in plastic conduits and cables.
Standards and Norms:
The document references DIN standards for electrical conduits and installation methods, including fire resistance testing according to DIN EN 60670 and DIN EN 60695. It specifies the use of non-flammable materials for fire safety and outlines the classification of function retention in electrical installations during fire testing.
Recommendations:
Recommendations include using halogen-free materials for preventive fire protection and ensuring proper installation techniques for maintaining the integrity of electrical systems. The document also suggests using specific tools for different installation environments, such as concrete or hollow walls.
Key Data from Tables:
The document includes tables with detailed specifications for various tools, such as the diameter and depth of cuts for different saw blades and drills. It also provides a table for the universal opening cutter settings based on cable and conduit types.
Critical Information:
Emphasis is placed on the importance of adhering to specified standards for safety and performance, particularly in fire-resistant installations. The document also highlights the need for precise tool settings to ensure accurate and safe installations.