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Electrical installation in on-site mixed concrete

Electrical installation in on-site mixed concrete
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Electrical installation in on-site mixed concrete

Product catalog summary
Overview
The document provides comprehensive information on electrical installations in concrete structures using KAISER products, emphasizing the integration of Building Information Modelling (BIM) for efficient planning and execution throughout the building lifecycle.
Building Information Modelling (BIM)
BIM is presented as a transformative approach in building design, enabling virtual depiction and optimization of a building's lifecycle. It supports collaborative planning, error identification, and cost control by integrating geometric and technical data.
KAISER Product Solutions
The document outlines KAISER products for various concrete installation scenarios:
  • On-site Mixed Concrete: Includes Prefix® concrete construction boxes, HaloX® systems, and B1 junction boxes.
  • Precast Concrete: Features system magnets and slab ceiling boxes.
  • Prefabricated Room Modules: Utilizes System Flat 45 for modular installations.
Installation Techniques
Detailed techniques are provided for different concrete types, focusing on the use of empty conduits and robust connection systems to ensure stability and prevent concrete penetration.
Product Features and Innovations
KAISER products include features such as easy conduit entry, signal bristles for retrieval, and adjustable conduit entries for different concrete covers.
Support and Resources
KAISER offers extensive support through online resources, including product catalogues, CAD and BIM data, and instructional videos.
Junction Casings
Various sizes of junction casings are described, designed for conduits up to Ø 40 mm, compliant with VDE regulations, and offering space for professional installations according to DIN 18015-3.
Ceiling Installation
Features of new ceiling boxes ensure stable installation openings with flexible conduit entry options up to M40, designed for easy installation without cutting reinforcement bars.
Wall and Ceiling Transitions
The B1 Prefix® system facilitates easy installation between closely spaced reinforcement bars, ensuring a continuous conduit system.
Wire-Pull and Junction Casings
Essential for conduit networks exceeding 15 meters or with more than two bends, providing multiple conduit entry options.
Precast Concrete Solutions
Highlights the B2 system for quick and precise installation in factory settings, using magnets for positioning.
System Magnets
Used for positioning installation parts in precast concrete production, ensuring accurate alignment and preventing concrete ingress.
Installation Procedures
Conduits are installed after slab ceiling elements are laid, using KAISER punch pliers for openings. Large slab ceiling boxes are pre-installed for quick conduit insertion.
Specifications
Various KAISER products are listed with article numbers, such as punch pliers and slab ceiling boxes. The Flat 45 system is designed for prefabricated garages and bathrooms.
Norms and Standards
Installation boxes must not exceed a depth of 45 mm. Wall and ceiling transitions are designed for automated production lines.
Recommendations
Use the Prefix® universal support for simplified overhead installation. The HaloX® system provides modular housing for luminaires and loudspeakers.
Key Features
KAISER products offer precise positioning and secure fixing, minimizing installation time and costs.
HaloX® System
Designed for use in concrete construction, available in different sizes, and suitable for both jacketed and non-jacketed pipes.
Installation Procedures
Includes wall and ceiling installations, using stable nail domes for alignment and reinforcement cuts.
Accessories and Extensions
Extension rings and signal covers are available to maintain a clean ceiling appearance.
Recommendations
Use specific tools like KAISER MULTI 4000 turbo cutters for precise installation openings.
Key Features
The HaloX® system is designed for easy installation with toolless conduit entry.
Universal Housings
Focuses on HaloX® installation kits for retrofitting and new installations in concrete structures.
Specifications
Suitable for retrofitting in slab and solid concrete ceilings, accommodating ceiling thicknesses starting from 50 mm.
Installation Procedures
For slab ceilings, a drilling hole of Ø 150 - 160 mm is required.
Products for Facing Concrete
Includes B1 one-gang boxes and HaloX® front parts, designed to maintain aesthetic integrity.
Color-Coded System
KAISER color system aids in the correct assembly of components.
Tools and Accessories
Lists various tools necessary for installation, ensuring efficient processes.
Conclusion
KAISER's range of installation housings and accessories provides comprehensive solutions for electrical installations in concrete structures.
Product Categories
  • Wall and Ceiling Transition: Products for seamless transitions.
  • End and Transition Bush: Components for terminating installations.
  • HaloX® Front Parts: For facing concrete.
  • Styrofoam Moulded Parts: For insulation and protection.
Technical Information
Available in the KAISER catalogue and online, emphasizing the importance of consulting technical support.
Key Features
  • Energy Efficiency: Complies with EU Directives.
  • Radiation Protection: New boxes maintain wall protection.
  • Fire Protection: Solutions for fire-protection walls.
  • Sound Insulation: Ensures compliance with requirements.
  • Concrete Construction: Optimized systems for professional installation.
Contact Information
KAISER provides contact details for technical support and encourages visiting their website for product details.
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Catalog excerpts

Electrical installation in on-site mixed concrete-1

Electrical installation in on-site mixed concrete, precast concrete and prefabricated room modules. Boxes, housings and systems.

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Electrical installation in on-site mixed concrete-2

Service. The easy way. Innovative brand products of KAISER stand out thanks to the premium, product-orientated service that comes with them. This allows both you and your customers to take advantage of all the benefits they offer. In intuitive videos, we explain all the benefits of our products and processes. A clever product filter in the online catalogue at www.kaiser-elektro.de helps you to make the right product selection. Tender and specifications, CAD data and BIM data make professional planning easy for you. • nline product catalogue with many functions O for everyday tasks • ownload and...

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Electrical installation in on-site mixed concrete-4

On-site mixed concrete. On-site mixed concrete is typically used for the production of large parts and surfaces. Here, the fresh concrete, delivered or mixed on site, is filled into the formwork prepared with reinforcement and installation components and then compacted. After curing, the formwork is removed and the walls or ceiling slabs are finished. Wooden formwork is usually used for on-site mixed concrete. These formworks may also be coated with plastics or synthetic resins. The boxes are attached to the formwork by simply nailing them on, thus ensuring a secure hold. Fastening to steel formwork...

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Electrical installation in on-site mixed concrete-5

On-site mixed concrete

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Electrical installation in on-site mixed concrete-6

Prefix® concrete construction boxes. Easy opening of the required conduit and line openings Fixing by means of tie wires or cable ties Centre marking for easy alignment using laser spirit level. Simple pre-fixing with Prefix® installation technology 1211-02 Stable and secure connections on front part and PREFIX® Wing Entry limits at the outer conduit entries – No subsequent shortening of the conduits required Sturdy signal bristle and bold colouring for easy retrieval

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Electrical installation in on-site mixed concrete-7

On-site mixed concrete The new Prefix® concrete construction boxes. The new Prefix® concrete construction boxes, in addition to the proven product features such as lateral installation clamps for fastening to the reinforcement, mounting clips for pre-fixing the items and wave profile for an exact and secure fit, now also have innovative conduit entries, insertion options in the rear part of the box as well as separators that can be broken out at a later date for connecting devices in combinations. halogen free

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Electrical installation in on-site mixed concrete-8

The new Prefix® - 10 times better. 1 The simple and fast installation for opposing formwork without support element and abutment ... 2 ... as well as lateral spacers ensure complete flow around the concrete and allow facing concrete installations even in passage and edge areas 3 Suitable for 20 - 60 mm concrete covers 4 Innovative conduit entries with diameters of 25/32 mm and 20/25 mm, for quick fitting on the construction site 5 Insertion options up to 25 mm diameter on the rear base of the box 6 Easy manual assembly. 7 Sturdy signal bristle and bold colouring for easy retrieval in the concrete...

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Electrical installation in on-site mixed concrete-9

On-site mixed concrete Packed full of innovative functions, the new Prefix® one-gang junction boxes and Prefix® wall light connection boxes offer new market-orientated product features, noticeably easier handling as well as improved efficiency on the construction site. The Prefix® concrete construction boxes allow a simple and quick installation to the opposing formwork without support element and abutment, with safe concrete tightness. Prefix® concrete building box 60 One-gang junction box Art. No. 1211-01 Prefix® concrete construction box 35 Wall light connection box Art. No. 1211-02 Product...

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Electrical installation in on-site mixed concrete-10

mixed concrete 0 INSTALLATION'; on-site INSTALLATION Installation of pre-wired sockets Bridges are easy to break out Innovative conduit opening All B1 wall applications have 2 stable slots for Prefix® system wings Firmly combined on the front part and box body

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Electrical installation in on-site mixed concrete-11

On-site mixed concrete The first choice for the ceiling ... Precisely break out the pipe connection opening Latch the rear part onto the front part Simply close the cover by hand Simply insert the conduits into the prepared openings Signal bristles for easy location of the boxes after removing the formwork Easy and quick unit installation without drilling Product video Installation Product video Installation/ Insertion work

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Electrical installation in on-site mixed concrete-12

On-site mixed concrete: B1 Wall installation. The new B1 concrete construction programme is optimally tailored to the construction site and installation practice. The insertion and installation work is based on the latest technology in handling and function. The electrical installation in the wall performed after removal of the formwork is also equipped with many innovative features and functions for a modern installation. Thus, a comprehensive range of boxes is available, e.g. one-gang boxes, one-gang junction boxes and electronic boxes. This allows you to quickly and precisely prepare the installation...

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Electrical installation in on-site mixed concrete-13

On-site mixed concrete 1 The box bottom can be closed securely by hand. Conduits can then be inserted into the innovative conduit opening in a controlled manner. 2 All box bodies are equipped with slots for Prefix® system wings to allow easy installation to the opposing formwork. B1 device box Art. no 1255-01 B1 connecting box Art. No. 1265-01 B1 large-conduit one-gang junction box, Art. No. 1260-01 3 The plaster skin tears when the formwork is removed or can be opened with a blow of the hammer. 4 With a large installation space and various possibilities for cable feed-through in combinations,...

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Electrical installation in on-site mixed concrete-14

Junction casings in all sizes and for all purposes. Practical housing sizes. Robust construction. Using junction casings for the electrical installation offers a lot of flexibility and freedom for future modifications to the electrical system. The complete wiring for this type of installation is done according to DIN 18015-3 in a central junction casing from which all supply lines are routed radially to switch and light sources. Pulling the cables through the empty conduit system is also easier to manage when using junction casings. In case of changes of use of spaces at a later time, lighting...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.