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Powador 14.0 TL3

Powador 14.0 TL3
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Powador 14.0 TL3

Product catalog summary
General Notes
  • The document provides operating instructions for Powador inverters (models 10.0 TL3, 12.0 TL3, 14.0 TL3, 18.0 TL3), emphasizing the importance of understanding these instructions for safe installation and operation.
  • Related documents should be stored near the system.
Safety
  • Inverters contain lethal voltages even when off; only authorized electricians should handle them.
  • Proper grounding and protection against short circuits are essential, adhering to IEC 60364-7-712:2002 standards.
Description
  • The inverter converts DC voltage from PV modules into AC voltage for grid feeding, including components like PV generator, DC disconnect, and grid fuses.
  • Features protective functions such as overvoltage conductors and temperature monitoring.
Technical Data
  • Electrical and mechanical specifications are detailed for each inverter model.
Transportation and Delivery
  • Guidelines for safe delivery and transportation of the inverter are provided.
Mounting and Installing the Inverter
  • Instructions for opening the connection area, making electrical connections, and sealing the area are included, along with steps for starting up the inverter.
Configuration and Operation
  • Details on controls, menu structure, and monitoring the inverter are provided, including instructions for software updates.
Maintenance and Troubleshooting
  • Regular visual inspections and cleaning are recommended, with guidance on shutting down for maintenance and addressing faults.
Service and Disposal
  • Information on service procedures and proper disposal of the inverter is included.
Appendix
  • Additional technical details and EU declaration of conformity are available.
Specifications:
The document outlines specifications for the Powador TL3 series inverters, including models 10.0 TL3, 12.0 TL3, 14.0 TL3, and 18.0 TL3. These inverters comply with DIN EN 62053-31:1999-04 standards, with a maximum recommended PV generator power ranging from 10,000 W to 18,000 W. The operating range is from 200 to 800 V, with a starting voltage of 250 V and an open circuit voltage of up to 1,000 V.
Electrical Data:
The inverters have a rated power output ranging from 9,000 VA to 15,000 VA, with a grid voltage of 400/230 V and a rated frequency of 50/60 Hz. They operate with a cos phi of 0.80 inductive to 0.80 capacitive and have a distortion factor of less than 5%. The maximum efficiency is 98.0%.
Mechanical Data:
The inverters feature a graphical LCD display with 3 LEDs and controls via a 4-way button. Interfaces include Ethernet, USB, RS485, and S0. The housing is made of cast aluminum with dimensions approximately 690 x 420 x 200 mm and a total weight of 40 kg. The protection rating is IP65.
Transportation and Delivery:
Each inverter is shipped with special packaging to ensure safe transport. The delivery includes the inverter, a wall bracket, an installation kit, and documentation.
Mounting the Inverter:
Mounting should be done by an authorized electrician, ensuring the inverter is not placed in explosive or flammable areas. The installation space should be dry and climate-controlled.
Installing the Inverter:
Only authorized electricians may install the inverter, following safety regulations and technical specifications. The inverter must be mounted before electrical connection.
Installation and Connection Procedures
  • Maximum Input Power: Ensure that the maximum input power is not exceeded when connecting inputs.
  • Standard Connection: Equal MPP voltages must be applied to paired inputs.
  • Parallel Input Connection: Identical MPP voltage strings can be connected in parallel.
  • Unconnected Inputs: Unused MPP trackers must be closed to avoid faults.
  • Connecting the PV Generator: Ensure protective caps are used to maintain IP65 protection rating.
Interface Connections
  • RS485 Bus: Use twisted, shielded data cables for connections.
  • Ethernet Interface: Use category 5 network cables.
  • Fault Signal Relay: Connect using the provided terminals.
Startup and Configuration
  • Safety Precautions: Only authorized electricians should start up the inverter.
  • Switching On: Ensure the PV generator supplies voltage above the configured start voltage.
Control Buttons
The inverter is operated using a 4-way button along with OK and ESC buttons. The desktop menu can be accessed by pressing the right arrow button.
Starting Up for the First Time
Upon initial startup, the inverter displays a configuration assistant to guide through necessary settings.
Menu Structure
The menu structure is displayed on the LCD and varies based on country and network settings.
Configuration and Operation
Settings include activating DHCP, setting IP addresses, and configuring the web server.
Advanced Settings
Advanced settings include configuring the maximum feed-in power and activating Fault Ride-Through (FRT).
Monitoring and Data Management:
The inverters are equipped with an integrated web server and USB interface for monitoring and recording operational data.
Maintenance and Troubleshooting:
Regular visual inspections and cleaning of the inverter are recommended. The document provides a detailed troubleshooting guide for common faults.
Safety and Precautions:
The document highlights the importance of following safety regulations and technical specifications during maintenance and troubleshooting.
Noise Emissions: The document explains that under strong solar radiation, a light hum may be audible due to increased power.
Power Limitation: The inverter may not feed maximum power into the grid if the device is too hot.
Troubleshooting: The document provides a detailed table of fault messages and operating statuses displayed on the inverter.
Service Information: For technical problems, contact details for KACO's service hotline are provided.
Shutdown/Disassembly: The document outlines the correct shutdown sequence to avoid lethal voltages.
Disposal: Instructions are given for the proper disposal of faulty inverters and packaging.
EU Declaration of Conformity: The document confirms compliance with EU directives on electromagnetic compatibility and low voltage.
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Catalog excerpts

Powador 14.0 TL3-1

Operating Instructions English translation of German original

 Open the catalog to page 1
Powador 14.0 TL3-3

Operating Instructions for Installers and Operators

 Open the catalog to page 3
Powador 14.0 TL3-4

General Notes About this documentation WARNING Improper handling of the inverter can be hazardous › You must read and understand the operating instructions before you can install and use the inverter safely. Other applicable documents During installation, observe all assembly and installation instructions for components and other parts of the system. These instructions are delivered together with the respective components and other parts of the system. Some of the documents which are required for the registration and approval of your photovoltaic (PV) system are included with the operating instructions....

 Open the catalog to page 4
Powador 14.0 TL3-5

1.2.3 Additional information symbols Useful information and notes Country-specific function Functions restricted to one or more countries are labelled with country codes in accordance with 1.2.4 Instructions symbols guide a) Single step instructions or instructions that can be carried out in any sequence: O Prerequisite(s) for the step(s) (optional) ^ Carry out the next step. ^ (Additional steps, if applicable) » Result of the step(s) (optional) b) Multi-step instructions that must be carried out in a fixed sequence: O Prerequisite(s) for the steps (optional) 1. Carry out the next step. 2. Carry...

 Open the catalog to page 5
Powador 14.0 TL3-6

Safety DANGER Lethal voltages are still present in the terminals and cables of the inverter even after the inverter has been switched off and disconnected. Severe injuries or death if the cables and/or terminals in the inverter are touched. Only authorised electricians who are approved by the supply grid operator may open, install or maintain the inverter. › Keep the inverter closed when the unit is in operation. › Do not touch the cables and/or terminals when switching the unit on and off. › Do not make any modifications to the inverter. The electrician is responsible for observing all existing...

 Open the catalog to page 6
Powador 14.0 TL3-7

Protection features For your safety, the following monitoring and protective functions are integrated into Powador inverters: • Overvoltage conductors/varistors to protect the power semiconductors from high-energy transients on the grid and generator side • Temperature monitoring of the heat sink • EMC filters to protect the inverter from high-frequency grid interference • Grid-side grounded varistors to protect the inverter against burst and surge pulses • Islanding detection according to VDE 0126-1-1 Additional information NOTE The EU declaration of conformity can be found in the appendix....

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Powador 14.0 TL3-8

The inverter converts the DC voltage generated by the PV modules into AC voltage and feeds it into the grid. The feed-in process begins when there is sufficient sunlight and a specific minimum voltage is present in the inverter. If, as it gets dark, the voltage drops below the minimum voltage value, the feed-in operation ends and the inverter switches off. Powador inverter as part of a PV system System layout PV generator Powador with DC disconnect Safety fuse Powador with DC disconnect Safety fuse Reference counter Main switch Feed-in meter Selective main switch Grid connection point Figure...

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Powador 14.0 TL3-9

PV generator The PV generator, i.e. the PV modules, converts the radiant energy of sunlight into electrical energy. DC terminal point Options for parallel connections of several generator strings: • To a DC terminal point between the DC generator and inverter, • Directly to the inverter (plug connectors for 4 (2 x 2) strings are provided on the inverter) • Directly to the PV generator with a positive and negative lead to the inverter DC disconnect Use the DC disconnect to disconnect the inverter from all power sources on the PV generator side. Grid fuses gL safety fuses or automatic circuit breakers...

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Powador 14.0 TL3-10

Electrical functions Fault signal relay A potential-free relay contact is integrated in the inverter. The contact closes as soon as there is a fault during operation. Country-specific function 3.2.3.2 Fault signal relay/Powador-priwatt A potential-free relay contact is integrated in the inverter. Use this contact for one of the following functions: • Fault signal relay (see above) • Powador-priwatt Powador-priwatt Paragraph 33 of the German Renewable Energies Act (EEG) includes compensation for personal consumption of self-generated PV energy for systems up to a maximum of 500 kWp. The energy...

 Open the catalog to page 10
Powador 14.0 TL3-11

Mechanical components DC disconnect The DC disconnect is located on the bottom side of the inverter housing. The DC disconnect is used to disconnect the inverter from the PV generator in order to carry out service. Disconnecting the inverter from the PV generator Switch the DC disconnects from 1 (ON) to 0 (OFF). Connecting the inverter to the PV generator Switch the DC disconnects from 0 (OFF) to 1 (ON). The inverter has the following interfaces for communication and remote monitoring: • RS485 interface • Ethernet interface • USB interface • S0 interface You configure the interfaces and the web...

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Powador 14.0 TL3-12

Technical Data Electrical Data Input levels Max. recommended PV generator power [W] DC MPP range from [V] to [V] Operating range from [V] to [V] Open circuit voltage [V] Max. rated current [A] Max. power per tracker [W] Polarity safeguard Short-circuit diode * For voltages below the device-specific MPP voltage the possible input power is reduced. The rated current is limited to 18.6 A per input. For PV generators with MPP voltages of less than 250 V, the start voltage must be set in the parameter menu. Output levels Rated power [VA] Number of feed-in phases Distortion factor [%] General electrical...

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Powador 14.0 TL3-13

Grid monitoring CE conformity Table 1: Electrical data Fault signal relay AC connections: PCB terminal AC connections: Cable connection DC connections Ethernet connection: Cable connection Optional DC connection Ambient temperature range [°C] Potential-free NO contact, 230 V/1 A PCB terminals inside the unit (max. cross-section: 16 mm² flexible, 10 mm² rigid) Cable connection via M40 cable fitting 8 (2 x 4) MC-4-compatible plug connections Cable connection via M25 cable fitting -25 to +60, derating from +40 Humidity range (non-condensing) [%] Maximum installation elevation [m above sea level]...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.