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2017 HINGES & PIVOTS

2017 HINGES & PIVOTS

Product catalog summary

Technical Specifications and Standards
The document outlines the requirements under Regulation (EU) No 305/2011, effective from July 1, 2013, which mandates manufacturers of construction products to prepare a Declaration of Performance (DoP) for products covered by a harmonized standard or European Technical Assessment. The CE marking is only applicable if the DoP is made, particularly for single-axis hinges used in fire/smoke doors and emergency exits, following System 1 of assessment. The harmonized standard for hinges is EN1935.

Intumescent Kits for Fireproof Hinges
To ensure the resistance of fire-rated hinges, intumescent kits made of expanding foam and supplied with self-adhesive must be applied, complying with EN 1634.

Hinge Load and Application
Hinges are designed to withstand specific loads, influenced by door weight, dimensions, usage frequency, and accessories. It is recommended to use three hinges per door for safety, with a fourth hinge considered based on usage type. The calculation involves determining the door's weight and potential increments due to dimensions and usage.

Calculation of Door Weight and Hinge Selection
The process involves determining the door's weight and any necessary increments based on dimensions and intended use. For example, a wooden door with specific dimensions and additional hardware may require weight adjustments. Theoretical weight is calculated by adding actual weight and increments. Hinges are classified according to EN 1935:2002, and the need for a fourth hinge is determined by comparing theoretical and actual weights.

Hinge Classification and Application
Hinges are classified for medium use, tested for 200,000 cycles, suitable for doors up to 60Kg without fire resistance specification. The document provides guidelines for selecting hinges based on theoretical weight and usage conditions, with a detailed classification table according to European standards.

Technical Document Summary

1. Specifications and Grades:
- The document outlines the classification of hinges based on usage frequency and environment. There are four grades: Light Use, Medium Use, High Use, and Severe Use, each suitable for different environments ranging from domestic to public buildings.
- The document also specifies the materials used in hinge manufacturing, such as stainless steel grades EN 1.4372, EN 1.4301, and EN 1.4401, highlighting their corrosion resistance properties.

2. Application Procedures:
- Instructions for the application of door hinges are provided, including precise measurements for hinge placement on doors.
- The document includes diagrams (Schedule 1 and 2) to assist in the correct positioning of hinges.

3. Maintenance Recommendations:
- Regular maintenance is emphasized, especially for emergency doors, with recommendations to lubricate hinges annually or every 25,000 cycles.
- It advises checking and replacing screws if necessary and identifying corrosion points.

4. Product Series Information:
- The ECO Series hinges are made from EN 1.4372 stainless steel, offering good corrosion resistance and cost-effectiveness due to the material's composition.
- The Standard Series hinges use EN 1.4301 and EN 1.4401 stainless steel, providing higher corrosion resistance, suitable for more demanding environments.
- The COPLAN Series features 3D adjustable invisible hinges, available in different sizes and finishes, with fire resistance certification according to EN 13501-2:2007 + A1:2009.

5. Key Data from Tables and Diagrams:
- The document includes tables listing available hinge references and diagrams showing hinge placement and adjustment instructions.
- Fire resistance and cycle testing data are provided, ensuring product reliability and safety.

Specifications:
The document outlines the specifications for 3D adjustable invisible hinges, suitable for residential use without door closers. These hinges are tested for 100,000 cycles and are available in various series (150, 175, 245) with different load capacities and finishes, including black and copper titanium.

Adjustment Procedures:

Horizontal Adjustment: Loosen screws (3) on each hinge, adjust screws (3.1) to achieve the desired gap, and tighten all screws with a torque of 3 N/m to lock the adjustment.
Vertical Adjustment: Loosen the two screws on each hinge, insert a shim at the bottom of the door for the desired gap, and tighten all screws with a torque of 3 N/m.

Materials and Construction:
The hinges are constructed with high-strength nylon washers for low friction and self-lubrication. The links are made from aluminum alloy, providing necessary strength for cyclic use and resistance to corrosion. The body is made of cast zinc alloy with an epoxy coating for oxidation resistance and a uniform finish.

Standards and Testing:
The hinges comply with EN1935 standards, ensuring fireproof capabilities and durability. They are designed for doors weighing up to 160 kg, depending on the series.

Additional Features:
The hinges allow for adjustments in height, depth, and width, providing flexibility in installation. Decorative stainless steel covers are available to conceal fasteners, and an intumescent kit is offered for enhanced fire resistance.

Applications:
These hinges are suitable for both furniture and building doors, allowing an opening angle of up to 180 degrees. They can be installed on doors starting from 16mm thickness, facilitating precise installation and mechanization of doors and frames.

Overview: The document provides detailed specifications and classifications for various types of invisible hinges designed for use in furniture and doors, both interior and exterior. These hinges are engineered to support different weights and offer specific functionalities, including fire resistance.

Specifications:

Invisible hinges allow an opening angle of up to 180 degrees and can support doors weighing up to 60 kg.
They are suitable for installation in doors with a minimum thickness of 16 mm.
Materials used include EN 1.4301 and Zamak, with finishes available in satin, black, copper, and gold coatings.

Fire Resistance:

Hinges are classified according to fire resistance standards EN 13501-2:2007 + A1:2009.
Specific models are designed to meet fireproof requirements when combined with an intumescent kit.

Load Capacities:

Hinges are available with varying load capacities, ranging from 20 kg to 120 kg, depending on the model and configuration.
Some models feature ball bearings for enhanced durability and load support.

Certifications:

Products comply with EN 1935:2002/AC:2003 standards, ensuring quality and safety.
Fireproof models are certified under the CPR (Construction Products Regulation) with specific codes provided for traceability.

Product Variants:

Multiple versions are available, including eco-friendly options and those with additional coatings for aesthetic and functional purposes.
Models are designed for both left and right-hand installations, offering flexibility in application.

Installation and Design:

The design facilitates easy mechanization of doors and frames, ensuring precise installation.
Hinges are reversible and can be used for both left and right-hand doors.

Specifications:

Double action doors with 180º opening and 90º hold open.
Adjustable spring closing force.
Maximum pulling force: 0.5Kg.
Maximum door width: 900mm.
Maximum weight: 45Kg.
Door thickness: 35-45mm.
Indoor use only.
International patent.

Top Pivot:

Movable axle applicable to doors reaching the ceiling.
Axle adjustment via lateral screw.
Door thickness: 35-45mm.
International design protection.

Complete Pivot Set for Single or Double Action Doors:

3D adjustment system.
Stainless steel components.
Maximum door width: 1500mm.
Maximum weight: 500Kg.
Door thickness: ≥ 40mm.
Bearings in upper and lower pivot.
International patent.

Additional Features:

Needle bearing on the upper shaft for smooth rotation.
Reinforced fixing bases for strong attachment.
Drilling for electric cable passage through the door.
3D adjustment system for pivot position in 3 axes.
O-ring to seal bearing housing, maintaining lubricant inside.
Lever shaft system for easy door installation.
Stainless steel body made by investment casting.
Stainless steel cover allows door adjustment without removal.
High precision tapered roller bearing for smooth and quiet operation.
Box to embed in pavement made of stainless steel.

Pivot for Double or Single Action Wooden Doors:

Maximum load: 65Kg.
Bottom pivot with ball, top pivot with lever axle.
Shaft diameter: 14mm.
Door thickness: 35-39mm or 40-50mm.
International registration.

Flush Hinge for Double Action or Rebated Doors:

Maximum load: 200Kg.
Stainless steel body made by injection.
Bottom pivot with ball, top pivot with lever axle.
Shaft diameter: 15mm.
Door thickness: from 35mm.
International registration.

Specifications:

Material: EN 1.4301 - Satin finish.
Suitable for doors with thickness ranging from 35mm to 45mm.
Adjustable height feature.
System designed for pivoting one-way doors.

Pivoting System Features:

Fixation in the door frame without the need to drill into the floor or ceiling.
International design protection registered.
Components are prepared for mechanized doors.

Technical Details:

Adjustable height range: 0º-180º.
Weight capacity: 40 Kg for C/508 model, 100 Kg for C/509 model.

Installation Recommendations:

No need to fix the base to the ground, simplifying installation.
Components are adaptable for doors starting from 35mm thickness.

Catalog excerpts

DOBRADIÇAS & PIVOTS / HINGES & PIVOTS / BISAGRAS & PIVOTES.

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III Dobradigas & Pivots / Hinges & Pivots / Bisagras & Pivotes Informagao tecn ica / www.jnf.pt Technical information / Informacion tecnica. CERTIFICATE OF CONSTANCY OF PERFORMANCE 03S9.C PR-0320 Issue Supporting lest reports ter this atHula of eonffitm^ are as fekiws. Table A3. Mechanical test reports 5 product cIssHfleatlo-ni For hinge range Irom J Neves Frlhos 5A This Cedrlicjflc *» lor the exdusrre use- of Infloitefe'i d! er£ and a provded pursuant In at* agrecmenl bch'.wrt Interlek and its CfaftL IflfefWtfk retpoiis^dy flrd MaJify «• kmed to the ternr-i* end cOndbcn* el Bw flflrwfnenj....

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Informação técnica / Technical information / Información técnica. DECLARAÇÃO DE DESEMPENHO / MARCAÇÃO CE DECLARATION OF PERFORMANCE (DOP) / CE MARKING DECLARACIÓN DE PRESTACIONES / MARCADO CE O Regulamento (UE) n.o 305/2011 entrou em vigor em 1 de Julho de 2013, o qual estabelece condições harmonizadas para a comercialização dos produtos de construção e revoga a Directiva 89/106/CEE. O presente regulamento obriga os fabricantes de produtos de construção a elaborar uma declaração de desempenho quando um produto de construção abrangido por uma norma harmonizada ou conforme com uma Avaliação Técnica...

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Dobradiças & Pivots / Hinges & Pivots / Bisagras & Pivotes INFORMAÇÃO TÉCNICA / TECHNICAL INFORMATION / INFORMACIÓN TÉCNICA Informação técnica / Technical information / Información técnica.

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Informagao tecnica / Technical information / Informacion tecnica. DOBRADIgA / HINGE / BISAGRA KIT INTUMESCENTE / INTUMESCENT KIT / KIT INTUMESCENTE TIPO DE APLICAgAO/ TYPE OF APLICATION/ TIPO DE APLICACION KIT'S FOR INTUMESCENT HINGE, APPLICABLE FIRE RATED DOORS. KIT'S INTUMESCENTES PARA DOBRADIgA, APLICAVEIS EM PORTAS CORTA FOGO. KIT'S INTUMESCENTES PARA BISAGRA, APLICABLES EN PUERTAS CORTAFUEGO. De forma a garantir a resistencia das dobradigas classificadas e certificadas corta fogo deverao ser aplicados os respectivos kit's intumescentes. A aplicagao dos kit's devera respeitar a norma EN 1634....

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Dobradiças & Pivots / Hinges & Pivots / Bisagras & Pivotes Informação técnica / Technical information / Información técnica. INFORMAÇÃO TÉCNICA / TECHNICAL INFORMATION / INFORMACIÓN TÉCNICA NOS CASOS EM QUE É NECESSÁRIO CLASSIFICAR AS DOBRADIÇAS DE ACORDO COM O SENTIDO DE ABERTURA DA PORTA É ACONSELHÁVEL A CONSULTA DOS ESQUEMAS SEGUINTES. IN CASE THAT IS REQUIRED TO CLASSIFY THE HINGES ACCORDINGLY TO THE WAY TO OPENING THE DOOR IT IS RECOMENDED THE CONSULTATION OF THE FOLLOWING DRAWINGS. EN LOS CASOS DONDE ES NECESARIO CLASIFICAR LOS PERNIOS EL SENTIDO DE APERTURA DE LA PUERTA ES RECOMENDABLE...

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Informagao tecnica / Technical information / Informacion tecnica. Paso 1 A) Determiner peso da porta. A) Determine weight of the door. A) Determinar el peso de la puerta. B) Determinar a percentagem de incremento ao peso da porta, caso seja necessario mediante as dimensoes da porta e utilizacao prevista para a mesma (Portos com largura superior o 1 metro ou com oplicogao de ferrogens complementores). B1) Relacao de altura / largura - f = H / L Se f > 2 - Nao sera necessario ajuste. Se f < 2 - Calcular percentagem de incremento. Formula: % X = (2 - H/ L) * 100 Exemplos: Porto com 2 x 0,8 metros =...

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■■■■ III ■■■■ III Informagao tecn ica / www.jnf.pt Technical information / Informacion tecnica. Hinges & Pivots / Bisagras & Pivotes B2) UTILIZACAO PREVISTA: Instalacao mola aerea: + 20 % Instalacao mola aerea com paragem: + 75 % Frequencia de utilizacao elevada: + 30 % Frequencia de utilizacao abusiva: + 75 % Peso teorico = Peso real + Incrementos B2) INTENDED USE: Install door closer: + 20% Install door closer with hold function: + 75% High frequency of use: + 30% Abusive use frequency : + 75% Theoretical weight = weight + actual increments B2) USO PREVISTO: Instalacion de cierra puertas:...

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Informagao tecnica / Technical information / Informacion tecnica. Example / Ejemplo Corresponde a uma dobradiga para utilizagao media, submetida a ensaio de 200.000 ciclos destinada a ser utilizada em portas com um peso maximo de 60Kg, sem especificagao de resistencia ao fogo. Nao se encontra apta para uso em portas de seguranga. Em fungao do peso teorico, deter-minar a necessidade de aplicar a 4a dobradiga. PESO TEORICO - PESO REAL= X Se X = 0 - aplicar apenas 3 dobradigas Se 0 < X <20 - aplicar a 4a dobradiga Se X >20 escolher dobradiga com carga superior. Corresponds to a hinge for medium...

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Dobradiças & Pivots / Hinges & Pivots / Bisagras & Pivotes Informação técnica / Technical information / Información técnica. INFORMAÇÃO TÉCNICA / TECHNICAL INFORMATION / INFORMACIÓN TÉCNICA Classificação de utilização: (1º Dígito) User Rating: (1º Digit) Calificación de utilización: (1º Dígito) Grau 1 – Utilização Ligeira Dobradiças para utilização em portas ou janelas de habitações e em edifícios onde exista uma baixa frequência de utilização por utilizadores muito cuidadosos e com os quais exista uma probabilidade muito baixa de ocorrência de acidentes ou de utilização indevida. (Situações...

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Informação técnica / Technical information / Información técnica. APLICAÇÃO DE DOBRADIÇAS NUMA PORTA APPLICATION OF A DOOR HINGE LA APLICACIÓN DE UNA BISAGRA DE LA PUERTA A marcação do posicionamento das dobradiças deve ser feita como indicado no esquema 1. The marking of the position of the hinges should be made as indicated in schedule 1. El marcado de la posición de las bisagras debe hacerse como se indica en el cuadro 1. As medições devem ser efectuadas a partir do meio da dobradiça (ponto M esquema 2) Measurements should be made from the middle of the hinge (point M schedule 2) Las mediciones...

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2017 HINGES & PIVOTS

2017 HINGES & PIVOTS

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