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JFT Flight Machine Rackless Conveyor - Electric or Steam

JFT Flight Machine   Rackless Conveyor - Electric or Steam

JFT Flight Machine Rackless Conveyor - Electric or Steam

Product catalog summary
Overview: This document outlines the technical specifications and requirements for Jackson Rackless Conveyors, detailing dimensions, electrical and steam requirements, operating capacities, and installation guidelines.
Specifications:
  • Dimensions: The minimum wall clearance is 3 inches (19 mm), with an inside clearance of 25 inches high by 30 inches wide (635 mm x 762 mm).
  • Operating Capacity: The conveyor operates at belt speeds of 6.4 FPM and 8.6 FPM, processing 12,726 and 17,101 dishes per hour, respectively.
  • Steam Requirements: Steam flow pressure ranges from 15-30 PSIG, with consumption at 145 lbs/hr for 110˚F incoming water temperature and 245 lbs/hr with a blower dryer.
Electrical Requirements:
  • The system uses an electromechanical control system with a step-down transformer for 115 volt, 60 cycles, 1 phase operation.
  • It features low watt density tubular heating elements in wash and power rinse tanks, protected by a water level float switch and high limit overload.
Steam System:
  • Stainless steel tubular steam coils are used in wash and power rinse tanks, controlled by a fast-reacting thermostat and protected by a water level float switch.
  • Steam coils require 15-30 PSI flowing steam pressure.
Booster Heaters:
  • Electric: A 27 kW electric booster heater raises water temperature from 110˚F to 180˚F, with a capacity to heat 155 GPH.
  • Steam: A steam booster heater raises water temperature from 110˚F to 180˚F, with a capacity to heat 216 GPH.
Water Requirements:
  • The inlet temperature is 110˚F, with a flow rate of 140 gallons per hour.
  • The minimum waterline size is 3/4 inch IPS, and the drainline size is 2 inches IPS.
Tank Capacities: Each of the pre-wash, wash, and power rinse tanks has a capacity of 36 gallons (136 liters).
Contact Information: For further details, visit www.jacksonmsc.com or call 1-888-800-5672.
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Catalog excerpts

JFT Flight Machine   Rackless Conveyor - Electric or Steam-1

Standard Features JFT Models Flight Machine FLIGHT Project Item Quantity CSI Section 11400 Approval Date Uses 140 gallons (530 ltrs) of water per hour with sanitizing hot water rinse All tanks and hoods constructed from 16 gauge 304 stainless steel with a No. 3 finish and heliarced welded Stainless steel frame, legs and feet Two tank rackless conveyor shall have a maximum capacity of 17,101 dishes per hour at an NSF rated belt speed of 8.63 feet per minute. At 6.4 feet (2 m) per minute capacity will be 12,726 dishes per hour. Belt width of 29” (737 mm) and a maximum clearance of 25” (635 mm) throughout the machine Enclosure panels, hood and doors are stainless steel and double wall insulated to reduce heat dissipation, outside surface temperatures, and noise pollution Insulated access doors for removal, cleaning and servicing V-shape tank(s) design to increase visibility and accessibility for cleaning as well as insure complete tank draining Heated power rinse zone uses fresh rinse water a second time to provide pristine results A sequential digital temperature readout of each tank housed in the door of the electrical control panel. The readouts will constantly display the temperature of the prewash, wash, power rinse and final rinse in 5 second intervals A ball valve in the drain line of each tank and interconnected to a common machine drain connection at the load end of the machine Each tank will be automatically filled and maintained by a water level float. Water will be automatically added to the machine when required • • • • • • • • • • • • Highway 25E P. O. Box 1060 Barbourville, KY 40906 Tel: 606-523-9795 Tel: 1-888-800-5672 Fax: 606-523-9196 E-mail: [email protected] www.jacksonmsc.com 07610-002-85-11 (8/07) Block manifold wash arms are easy to remove, clean, and replace with non-clogging convex wash arm jets Large, removable scrap screens Self draining stainless steel pumps, impellers, and housings are readily accessible and serviceable Conveyor belt drive operates at two speeds and is protected by an overload safety device and an automatic shut-down actuator Each door is equipped with a door safety switch to prevent it from running when the door(s) are open. If a door is opened during operation the switch will immediately shut down the machine Operator activated start-stop switches on both the load and unload ends and the control panel Removable insulated panels to enclose the unit down to the base frame on both the front and rear of the machine A single, built-in 18” (457 mm) diameter indirect vent connection with a 0.19 HP exhaust fan mounted in a cleanable cross duct on the machine for condensate removal and indirect vent connection 3” minimum wall clearance Service access from front of machine • • • • • • • • • • Options Blower dryer Additional wash section Additional load module Additional unload module 25’ (8 m) wash down hose - mounted Electrical connection with circuit breakers Dual point electrical connection Low profile doors Flanged feet Multiple conveyor peg choice Drain at load or unload end

 Open the catalog to page 1
JFT Flight Machine   Rackless Conveyor - Electric or Steam-2

Load Pre-wash Tank Wash Tank Power Rinse A “start/stop” switch is located at the load end of the machine for the operators convenience Load platform is 12 gauge stainless steel. The pre-wash tank features a stainless steel manifold system with stricture- free jets to optimize pressure for soil removal and to provide easy access for removal and cleaning. A 3.0 HP, 1725 RPM motor and pump is horizontally mounted. The pump housing is stainless steel and self-draining. A stainless steel strainer with a removable basket is included. The pre-wash tank is a sloped design to ensure complete tank draining...

 Open the catalog to page 2
JFT Flight Machine   Rackless Conveyor - Electric or Steam-3

Rinse Tank Final Rinse Blower Dryer Unload power rinse arms with mounted above and are easily removable RPM motor with a housing and impeller Power rinse tank is a ensure complete and to minimize soil Stainless steel rinse arms with jets mounted above and below the wares are easily removable for cleaning. The final rinse water will cascade back to the power rinse, wash and then the pre-wash tanks. A stainless steel tunnel incorporated into the discharge section of the machine. The blower dryer keeps the operating personnel from removing the wares before it reaches the end of the unload section....

 Open the catalog to page 3
JFT Flight Machine   Rackless Conveyor - Electric or Steam-4

Visit us at www.jacksonmsc.com or call us at 1-888-800-5672 Electric 3" [76mm] MinimumFloor Sink or Floor Drain(Optional to drain at load orunload end of the machine.)176Control Cabinet Door OpenDoors In The Open PostionPower Connections Inside Control Panel2345TYPICALTop of Exhaust Fan Housing6123456'-10" [ 2083mm]9'-6" [2896mm]1034" [273mm]3' [914mm]5'-434" [1644mm]6" [152mm]518" [129mm]15'-512" [4712mm]13'-6" [4115mm]12'-7" [3836mm]6" [152mm]878" [226mm]3' [914mm]6'-1" [1855mm]9'-2" [2794mm]18'-6" [5639mm]3'-6" [1067mm]3' [915mm]3' [914mm]3' [914mm]3' [914mm]3' [914mm]9" [229mm]1'-718" [486mm]3'...

 Open the catalog to page 4
JFT Flight Machine   Rackless Conveyor - Electric or Steam-6

Visit us at www.jacksonmsc.com or call us at 1-888-800-5672 Steam Control Cabinet Door Open3" [ 72mm] MinimumFloor Sink or Floor Drain(Optional to drain at loador unload end of themachine.)PREWASHSECTION WASHSECTIONPOWER RINSESECTIONCONTROLCABINETDIRECTION OF OPERATIONTop of Condensate Duct Pan56Doors In The Open Position143728156238746'-412" [ 1945mm]3'-214" [972mm]3'-058" [930mm]2'-412" [724mm]1'-718" [486mm]10" [254mm]9" [229mm]3'-6" [1067mm]3' [914mm]3' [914mm]3' [915mm]3' [913mm]3' [914mm]15'-512" [4712mm]2'-438" [719mm]2'-538" [745mm]7'-8" [2335mm]10'-8" [3250mm]12'-714" [3840mm]13'-6"...

 Open the catalog to page 6
JFT Flight Machine   Rackless Conveyor - Electric or Steam-7

Visit us at www.jacksonmsc.com or call us at 1-888-800-5672 438 538 Control Cabinet Door Open38413" [ 72mm] MinimumFloor Sink or Floor Drain(Optional to drain at load orunload end of the machine.)Door In The Open Position1PREWASHSECTION WASHSECTIONPOWER RINSESECTIONCONTROLCABINET56437DIRECTION OF OPERATION5267Top Of Condensate Duct Pan283'-10" [ 1168mm]3'-514" [1048mm]3'-214" [972mm]3' [914mm]1'-718" [486mm]2'-438" [719mm]2'-538" [745mm]7'-8" [2335mm]10'-8" [3250mm]12'-714" [3840mm]13'-6" [4115mm]14'-6" [4420mm]15'-512" [4712mm]9" [229mm]10" [254mm]1'-718" [486mm]2'-412" [724mm]3'-058" [930mm]3'-214"...

 Open the catalog to page 7

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.