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AJ-86 Conveyor

AJ-86 Conveyor

Product catalog summary

Performance and Capacities
The AJ-86 Vision Series conveyor dishwasher can process up to 287 racks per hour with a high-temperature sanitizing rinse using 0.77 gallons per rack. It features an Adjust-A-Peak system for speed adjustments from 144 to 287 racks per hour. The machine is fully automatic, electro-mechanical, and includes a self-draining system with stainless steel components.

Specifications
The dishwasher is constructed with 304 series stainless steel and features a 25-inch clearance for large utensils. It operates with a prewash pump (1 HP, 120 GPM), wash pump (2 HP, 270 GPM), and power rinse pump (2 HP, 270 GPM). The conveyor motor is 1/4 HP with a speed of 8 feet per minute. Operating temperatures range from 110°F to 180°F across different sections.

Dimensions and Shipping
The machine measures 86 inches in length between dishtables, with a width of 25 inches and a shipping weight of 1040 lbs. It requires a minimum wall clearance of 4.5 inches.

Power and Connections
The machine operates on various voltages with different amp requirements. It includes options for external booster heaters with specific KW and AMP ratings.

Water and Venting Requirements
The dishwasher requires 222 gallons per hour with a minimum incoming water temperature of 180°F. Venting requirements are 600 CFM total.

Construction and Features
The AJ-86 is built with a stainless steel frame and features a recirculating prewash, wash, and rinse system. It includes a pressure reducing valve, vent cowls, splash shields, and safety door switches. The machine is designed for easy access and cleaning with large inspection doors and removable components.

Optional Specifications
Options for wash tank heating include electric or steam systems, with specific configurations for each.

Overview
The document provides technical specifications and optional features for the AJ-86 Series Rack Conveyor Dishwasher. It includes details on temperature control, booster heaters, and various accessories to enhance functionality.

Temperature Control
The dishwasher uses fast-reacting thermostats to maintain tank temperatures. Steam coils require a steam supply between 10 PSIG and 20 PSIG, with a pressure regulator needed if the supply exceeds 20 PSIG.

Optional Features and Accessories

External Electric Booster Heater: A 36 KW Hatco booster heater increases water temperature from 140°F to 180°F for sanitizing. It includes a castone-lined tank and requires a separate electrical connection.
External 70°F Rise Booster Heater: A 45 KW Hatco booster heater raises water temperature from 110°F to 180°F. It is preplumbed and requires a separate electrical connection.
Steam Booster Heater: Ensures water temperature reaches 180-195°F for sanitizing. Includes a steam "Y" strainer and pressure relief valve.
Table Limit Switch: Prevents damage by stopping racks from backing up. Recommended for tables less than 10 feet.
Vent Cowl Collars: Facilitate connection to an external exhaust system with adjustable damper flaps.
50 Cycle Electrical Characteristics: Available in various voltages, not UL listed for 50 HZ.
Sideloaders: Allow installation near corners to save space, available in hooded and unhooded versions.
Exhaust Vent Fan Control: Automatically operates the exhaust fan based on rack movement.
Flanged Feet: For permanent floor mounting, adjustable for height.
Water Hammer Arrestor: Installed in the supply line to prevent water hammer.

Specifications

Conveyor Capacity: 287 racks per hour using 0.77 gallons of water per rack.
Electrical Characteristics: Available in multiple voltage and phase configurations.
Wash Tank Heating: Minimum 150°F for hi-temp applications, with options for electric or steam heating.
Power Rinse Tank Heating: Minimum 160°F, with options for electric or steam heating.
Rack Flow Direction: Configurable for right-to-left or left-to-right operation.

Design and Construction

Features an "Energy Guard" system that activates sections only when a rack is present.
Fully automatic operation with auto-fill and electro-mechanical controls.
Constructed from 304 series stainless steel, with no plastics used.

Drawings and Dimensions
The document includes detailed drawings with dimensions and connection points for installation guidance.

Catalog excerpts

Performance/Capacities Conveyors AJ-86 Vision Series • 287 racks per hour hi-temp sanitizing rinse. • 0.77 gallons per rack hi-temp sanitizing rinse. • Incoming water pressure regulator • Exclusive Adjust-A-Peak feature (patented) allows the owner operator to manually adjust the speed of the conveyor system from 144 racks per hour all the way to maximum capacity of 287 racks per hour. • Standard 25” clearance allows owner operators the ability to wash large utensils, trays, and bun pans. • Totally electro-mechanical; no solid state controls utilized. • Fully automatic including auto-fill. • Completely self draining, stainless steel prewash, wash, and recirculating rinse pumps. • Exclusive “Energy Guard” controls system energizes prewash, wash, recirculating rinse, and final rinse sections only when a rack is in place. • Convenient, externally operated lever drains. • Stainless steel frame, legs, adjustable bullet feet, and front appearance panel are all standard. • Standard 8” vent cowls/splash shields on both wash and rinse ends of the machine. • Heavy gauge construction for extra ruggedness and durability. Standard Features Operating Capacity Racks per hour 287 Dishes per hour 7175 Glasses per hour 7175 Steam Coil Tank Heat Steam Connection IPS (Inches) 3/4 Steam Flow Pressure (PSIG) 10-20 Consumption @ 15 PSIG (Lbs/hr) 100 Prewash Pump Motor HP 1 Prewash Pump Capacity (GPM) 120 Wash Pump Motor HP 1 Wash Pump Capacity (GPM) 270 Wash Tank KW 10 Power Rinse Pump Motor HP 2 Power Rinse Pump Capacity (GPM) 270 Power Rinse Tank KW 15 Conveyor Motor Horsepower 1/4 Conveyor Speed (Feet/minute) 8.0 Operating Temperatures Prewash Tank–°F 110-140 Wash Tank–°F (Minimum) 150 Power Rinse Tank–°F (Minimum) 160 Final Rinse–°F (Minimum) 180 Dimensions (Inches) Length between dishtables 86 Machine width 25 Wall Clearance (Minimum) 4.5 Cavity/dish clearance (Maximum) 25 Shipping Information Weight (Lbs) 1040 Dimensions (Inches) Length 120 Depth 40 Height 78 Volume (Cubic feet) 217.0 Approximate Total Load AMPS 208V / 60HZ / 3PH 85.2 208V / 60HZ / 1PH 144.9 230V / 60HZ / 3PH 78.5 230V / 60HZ / 1PH 133.5 460V / 60HZ / 3PH 38.3 Booster Heater Options External 40°F Min. Rise KW AMPS 208V / 60HZ / 3PH 34.5 95.8 230V / 60HZ / 3PH 36 90.5 460V / 60HZ / 3PH 36 45.2 External 70°F Min. Rise KW AMPS 208V / 60HZ / 3 PH 45 125.0 230V / 60HZ / 3PH 45 108.0 460V / 60HZ / 3PH 45 54.0 Venting Requirements (CFM) Input end 200 Output end 400 Total CFM 600 Water Requirements Incoming Prewash Tank Temperature(°F) 110-140 Incoming Water Temperature (°F) 180 With 35 KW booster heater option (°F) 140 With 45 KW booster heater option (°F) 110 Gallons per hour 222 Gallons per rack 0.77 Prewash Tank Capacity (Gallons) 16 Wash Tank Capacity (Gallons) 15.4 Power Rinse Tank Capacity (Gallons) 15.4 Incoming Waterline Size (IPS) (Minimum) Prewash Tank Fill 3/4 Wash Tank / Rinse Tank / Final Rinse 3/4 Optimum Flow Pressure (PSI) 15-25 Flow Rate Minimum (GPM) 3.7 Drainline Size IPS (Minimum) (Inches) 1 1/2 Power/Connections

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AJ-86 Vision Series Conveyors Specifications NOTE: The AJ-86 series conveyor dishmachines are listed by the National Sanitation Foundation (NSF), Underwriters Laboratories Inc. (UL), and by the Canadian Standards Association (CSA). They also meet the requirements of A.S.S.E. Standard No. 1004. PERFORMANCE: Fully automatic, multiple tank, rack conveyor dishwasher with a recirculating prewash designed to prewash, wash, rinse, and sanitize tableware and utensils commonly associated with the preparation and consumption of food items in a commercial foodservice operation. Sanitization is accomplished...

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POWER RINSE: The power rinse tank has a 15.4 gallon capacity and maintains that level with a skimming type overflow. Rinsing action is accomplished by recirculating final rinse water in the tank through upper and lower wash arms. Make-up water comes from the final rinse section and is controlled at approximately 2 GPM. The arms are 12” long. The power rinse section is automatically activated by racks as they pass through. Power rinse arms, upper and lower, contain 32 separate stripping nozzles for superior performance. Both power rinse arms are easily removable and along with removable wash arm...

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Specifications Conveyors www.jacksonmsc.com 1-888-800-5672 AJ-86 Vision Series Note: Check and/or copy all that apply. AJ-86 Series Rack Conveyor Dishwasher—Item No. ____________ Shall be a Jackson AJ-86 Series, multiple tank rack conveyor dishwasher. Sanitization shall be accomplished by using a hi-temp (180°F minimum) rinse. Electrical characteristics shall be: ______ 208V/60HZ/3PH ______ 208V/50HZ/3PH ______ 208V/60HZ/1PH ______ 208V/50HZ/1PH ______ 230V/60HZ/3PH ______ 230V/50HZ/3PH ______ 230V/60HZ/1PH ______ 230V/50HZ/1PH ______ 460V/60HZ/3PH Wash tank heating shall be a minimum of 150°F...

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Vision Series Operation Shown Amperage Required Required 7”high-Optional Approximate Total Load Amperes Power Supply AJ-86CE AJ-86CS 208/60/1 144.9 24.8 230/60/1 133.5 24.8 208/60/3 85.2 15.7 230/60/3 78.5 15.7 460/60/3 38.3 7.9 29" 84" w/Doors Open 34" Drive Unit 7" G 10" 10" 5" 25" Opening 16" 21" Opening 8" 25" 86" Table to Table 102" Overall 35" 59" 21 1/2" 20" D B Rear of Machine E D 10 3/8" H 32 3/4" H 11 1/4" 6 1/2" G 66 1/2" F A 65 1/2" 75 1/2" E 25" C F B Recommended Table Fabrication 8" 4 1/2" 8" 94" 4" 10 1/2" 21" Opening 4"w. x 16"lg Cutout in 102" Vent Cowl/Splash Shield. Shipped...

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Series 29" 34" Drive Unit 7" G 10" 10" 5" 25" Opening 16" 21" Opening 8" 25" 86" Table to Table 102" Overall 39" 59" 21 1/2" 20" D Rear of Machine E D 10 3/8" H 53 3/4" H 11 1/4" 6 1/2" G 66 1/2" F 65 1/2" 75 1/2" E 35" B F C 1" C A Optional Approximate Total Load Amperes Power Supply AJ-86CE AJ-86CS 208/60/1 144.9 24.8 230/60/1 133.5 24.8 208/60/3 85.2 15.7 230/60/3 78.5 15.7 460/60/3 38.3 7.9 8" 4 1/2" 8" 94" 4" 10 1/2" 21" Opening 4"w. x 16"lg Cutout in 102" Vent Cowl/Splash Shield. Shipped with Cover Plate. 12 1/2" 25" 86" Table to Table Tub Will Accept a Table Flange Up to 24 7/8" Table...

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AJ-86 Conveyor

AJ-86 Conveyor

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