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AJ-64 Conveyor Dual Tank - High-Temp

AJ-64 Conveyor   Dual Tank - High-Temp

AJ-64 Conveyor Dual Tank - High-Temp

Product catalog summary
Performance and Capacities:
The AJ-64 Vision Series conveyor dishwasher is capable of processing up to 287 racks per hour with a high-temperature sanitizing rinse, using 0.77 gallons per rack. It features an Adjust-A-Peak system for speed adjustments between 144 and 287 racks per hour. The machine is fully automatic and includes an Energy Guard system that activates sections only when a rack is present.
Specifications:
Constructed entirely of 304 series stainless steel, the dishwasher ensures durability. It includes a 2 HP wash pump motor and a 1/4 HP conveyor motor. Operating temperatures are set at a minimum of 150°F for the wash tank, 160°F for power rinse, and 180°F for the final rinse. The machine measures 64 inches in length between dishtables, with a 25-inch width and a 25-inch maximum dish clearance.
Operating Features:
The AJ-64 includes a fully automatic fill system, recirculating wash and rinse pumps, and a conveyor system driven by a pawl bar. The Adjust-A-Peak feature allows for speed adjustments to enhance cleaning results. It includes a pressure reducing valve and maintains appropriate water levels and temperatures automatically.
Control and Safety:
Controls are housed in a stainless steel box with an Energy Guard system for automated operations. Safety features include door switches that shut down the machine if opened during operation, and low-level water protection for tank heat.
Optional Equipment:
Optional features include electric or steam wash tank heating equipment, external electric booster heaters for temperature rise, and steam booster heaters for high-temp sanitizing rinse, enhancing versatility and efficiency.
Electrical Characteristics:
Units are available in various voltages and frequencies, including 208V/1 or 3PH, 230V/1 or 3PH, 380V/3PH, and 460V/3PH. Units operating at 50 HZ are not UL Listed.
Additional Features:
The dishwasher includes a table limit switch, vent cowl collars for exhaust system connection, and an exhaust vent fan control. It also has flanged feet for permanent mounting, a water hammer arrestor, and a sideloader option for space optimization.
Construction and Design:
The unit is constructed entirely of 304 series stainless steel, with no use of 400 series stainless steel or plastics. It features a stainless steel frame, legs, adjustable bullet feet, and a front appearance panel.
Installation and Operation:
The dishwasher is fully automatic with electro-mechanical controls and no solid-state components. It includes an Adjust-A-Peak conveyor drive system for manual rack capacity adjustment and an Energy Guard control system that energizes sections only when a rack is present.
Utility Connections:
Utility connections are identical for both left-to-right and right-to-left operations, with detailed dimensions and connection points for electrical, water, drain, vent, steam, and condensate return connections.
Table Fabrication Recommendations:
Recommendations include using silicone sealer between the table and the lip of the machine to prevent leakage and specifications for rack rail height above the dishtable.
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Catalog excerpts

AJ-64 Conveyor   Dual Tank - High-Temp-1

Performance/Capacities Conveyors AJ-64 Vision Series • 287 racks per hour hi-temp sanitizing rinse • 0.77 gallons per rack hi-temp sanitizing rinse • Incoming water pressure regulator • Exclusive Adjust-A-Peak feature (patented) allows the owner operator to manually adjust the speed of the conveyor system from 144 racks per hour all the way to maximum capacity of 287 racks per hour. • Standard 25” clearance allows owner operators the ability to wash large utensils, trays, and bun pans. • Totally electro-mechanical; no solid state controls utilized. • Fully automatic including auto-fill. • Completely self-draining, stainless steel wash and recirculating rinse pumps. • Exclusive “Energy Guard” controls system energizes wash, recirculating rinse, and final rinse sections only when a rack is in place. • Convenient, externally operated lever drains. • Stainless steel frame, legs, adjustable bullet feet, and front appearance panel are all standard. • Standard 8” vent cowls/splash shields on both wash and rinse ends of the machine. • Heavy gauge construction for extra ruggedness and durability. Standard Features Operating Capacity Racks per hour 287 Dishes per hour 7200 Glasses per hour 7200 Steam Coil Tank Heat Steam Connection IPS (Inches) 3/4 Steam Flow Pressure (PSIG) 10-20 Consumption @ 15 PSIG (Lbs/hr)100 Wash Pump Motor HP 2 Wash Pump Capacity (GPM) 270 Wash Tank KW 15 Conveyor Motor Horsepower 1/4 Conveyor Speed (Feet/minute) 8.0 Operating Temperatures Wash Tank–°F (Minimum) 150 Power Rinse–°F (Minimum) 160 Rinse–°F (Minimum) 180 Dimensions (Inches) Length between dishtables 64 Machine width 25 Wall Clearance (Minimum) 4.5 Cavity/dish clearance (Maximum) 25 Shipping Information Weight (Lbs) 890 Dimensions (Inches) Length 96 Depth 40 Height 78 Volume (Cubic feet) 174.0 Approximate Total Load AMPS 208V / 60HZ / 3PH 81.8 208V / 60HZ / 1PH 138.9 230V / 60HZ / 3PH 75.1 230V / 60HZ / 1PH 127.5 460V / 60HZ / 3PH 37.6 Booster Heater Options External 40°F Min. Rise KW AMPS 208V / 60HZ / 3PH 34.5 95.8 230V / 60HZ / 3PH 36 90.5 460V / 60HZ / 3PH 36 45.2 External 70°F Min. Rise KW AMPS 208V / 60HZ / 3PH 45 125.0 230V / 60HZ / 3PH 45 108.0 460V / 60HZ / 3PH 45 54.0 Venting Requirements (CFM) Input end 200 Output end 400 Total CFM 600 Water Requirements Incoming Wash Tank Temperature (°F) 180 With 36 KW booster heater option (°F) 140 With 45 KW booster heater option (°F) 110 Gallons per hour 222 Gallons per rack 0.77 Wash Tank Capacity (Gallons) 15.4 Incoming Waterline Size (IPS) (Minimum) 3/4 Flow Pressure (PSI) 15-25 Flow Rate Minimum (GPM) 3.7 Drainline Size IPS (Minimum) (Inches) 1 1/2 Power/Connections

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AJ-64 Conveyor   Dual Tank - High-Temp-2

AJ-64 Vision Series Conveyors Specifications NOTE: The AJ-64 series conveyor dishmachines are listed by the National Sanitation Foundation (NSF), Underwriters Laboratories Inc. (UL), and by the Canadian Standards Association (CSA). They also meet the requirements of A.S.S.E. Standard No. 1004. PERFORMANCE: Fully automatic, multiple tank, rack conveyor dishwasher designed to wash, rinse, and sanitize tableware and utensils commonly associated with the preparation and consumption of food items in a commercial foodservice operation. Sanitization is accomplished through hi-temp sanitization utilizing...

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AJ-64 Conveyor   Dual Tank - High-Temp-3

FINAL RINSE: Fresh pressurized rinse water enters the machine through a standard “Y” strainer, solenoid valve, and approved vacuum breaker assembly and is plumbed to upper and lower final rinse arms located at the output end of the machine. A single row of fan jet nozzles are located on both rinse arms. Connection point is provided for rinse agent injection into the final rinse line by others. Total final rinse flow rate is 3.7 GPM. DRAIN, OVERFLOW, AND MAKE-UP: The machine is designed to maintain appropriate wash and power rinse tank water levels at all times even at low pressures. The overflow...

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AJ-64 Conveyor   Dual Tank - High-Temp-4

Specifications Conveyors www.jacksonmsc.com 1-888-800-5672 AJ-64 Vision Series Note: Check and/or copy all that apply. AJ-64 Series Rack Conveyor Dishwasher—Item No. ____________ Shall be a Jackson AJ-64 Series, multiple tank rack conveyor dishwasher. Sanitization shall be accomplished by using hi-temp (180°F minimum) sanitizing rinse. Electrical characteristics shall be: ______ 208V/60HZ/3PH ______ 208V/50HZ/3PH ______ 208V/60HZ/1PH ______ 208V/50HZ/1PH ______ 230V/60HZ/3PH ______ 230V/50HZ/3PH ______ 230V/60HZ/1PH ______ 230V/50HZ/1PH ______ 460V/60HZ/3PH Wash tank heating shall be a minimum...

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AJ-64 Conveyor   Dual Tank - High-Temp-5

Conveyors AJ-64 Legend to Drawing A– Electrical Connection -See Table for Amperage Requirements (on back) B–Water Inlet-3/4” I.P.S., 180°F Water Required C– Drain Connection-1 1/2” I.P.S. D– Vent Collar/Splash Shield E– Vent Collar with Damper 4”w. x 16”lg x 7”high-Optional F– Steam Connection-1” I.P.S. G– Condensate Return -1” I.P.S. Notes: – All vertical dimensions are +/- 1/2” from floor due to adjustable bullet feet. – Utility connections are identical for either direction of operation. Left to Right or Right to Left Operation Shown 1 7/8" A Rear of Machine 8" 12" 67 1/2" 84" w/Doors Open...

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AJ-64 Conveyor   Dual Tank - High-Temp-6

8" 4 1/2" 8" 72" 4" 10 1/2" 21" Opening 80" 4"w. x 16"lg cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate. 12 1/2" 25" 64" Table to Table AJ-64 Conveyors www.jacksonmsc.com 1-888-800-5672 Approximate Total Load Amperes Power Supply AJ-64CE AJ-64CS 208/60/1 138.9 18.8 230/60/1 127.5 18.8 208/60/3 81.8 12.3 230/60/3 75.1 12.3 460/60/3 37.6 6.2 Recommended Table Fabrication 07610-002-66-79 All specifications subject to change without notice. Rack Rail Height Above Dishtable 1/4" – 5/16" Rack Rail Tub Table Use Silicone Sealer Between Table and Lip of Machine to Prevent Leakage Tub Will...

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