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AJ-54 Conveyor dishmachine

AJ-54   Conveyor dishmachine

AJ-54 Conveyor dishmachine

Product catalog summary
Performance and Capacities:
The AJ-54 Vision Series conveyor dishwasher is capable of processing up to 270 racks per hour with a high-temperature sanitizing rinse, using 1.03 gallons per rack. It includes an incoming water pressure regulator and the patented Adjust-A-Peak feature for manual adjustment of conveyor speed between 135 and 270 racks per hour. The machine has a 25-inch clearance for large utensils and is fully electro-mechanical, featuring an automatic fill and self-draining stainless steel wash pump. The Energy Guard system ensures wash and rinse sections operate only when a rack is present.
Specifications:
Constructed entirely of 304 series stainless steel, the dishwasher features a 2 HP wash pump motor and a 1/4 HP conveyor motor. The wash tank operates at a minimum of 160°F, while the rinse operates at a minimum of 180°F. The machine measures 54 inches in length between dishtables and 25 inches in width, requiring a minimum wall clearance of 4.5 inches. The shipping weight is 741 lbs.
Operating Features:
The AJ-54 is fully automatic with a single tank design for washing, rinsing, and sanitizing. It uses a recirculating detergent wash system with a 270 GPM flow rate. The conveyor system, featuring a heavy-duty stainless steel pawl bar, can be adjusted for speed using the Adjust-A-Peak feature. The stainless steel control box includes an Energy Guard system that automates operation based on rack presence.
Optional Equipment:
Optional features include electric or steam wash tank heating, booster heaters for temperature rise, a table limit switch to prevent damage from rack backups, and vent cowl collars for exhaust system connection. Additional options include a sideloader for space efficiency and an exhaust vent fan control.
Standards and Compliance:
The AJ-54 series is listed by NSF, UL, and CSA, and meets A.S.S.E. Standard No. 1004 requirements.
Specifications:
The AJ-54 Series offers various electrical configurations, including 208V and 230V options in both single and three-phase, as well as a 460V three-phase option. The wash tank heating can be achieved through electric heating elements or stainless steel steam coils, maintaining a minimum temperature of 160°F.
Procedures and Features:
The dishwasher has a capacity of 270 racks per hour, using 1.03 gallons of water per rack. It includes an Adjust-A-Peak conveyor drive system for manual adjustment of rack capacity and an Energy Guard control system that operates only when a rack is present. The machine is fully automatic with electro-mechanical controls, featuring a stainless steel wash pump and impeller, and a convenient lever drain.
Options and Accessories:
Optional features include external booster heaters for temperature rise, table limit switches in various lengths, vent cowl collars for exhaust systems, and sideloaders. The machine can be configured for right-to-left or left-to-right operation and includes adjustable bullet feet for installation.
Construction and Design:
The unit is constructed entirely of 18-8 304 series stainless steel, with no use of plastics or 400 series stainless steel. It includes a stainless steel frame, legs, and front appearance panel, ensuring durability and ease of maintenance.
Installation and Utility Requirements:
Utility connections are consistent for both directions of operation, with specific requirements for water inlet and drain connections. The maximum overall dimension is 30 inches, requiring a minimum door opening of 30 inches wide by 78 inches high for installation.
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Catalog excerpts

AJ-54   Conveyor dishmachine-1

Performance/Capacities Conveyors AJ-54 Vision Series • 270 racks per hour hi-temp sanitizing rinse • 1.03 gallons per rack hi-temp sanitizing rinse • Incoming water pressure regulator • Exclusive Adjust-A-Peak feature (patented) allows the owner operator to manually adjust the speed of the conveyor system from 135 racks per hour all the way to maximum capacity of 270 racks per hour. • Standard 25” clearance allows owner operators the ability to wash large utensils, trays, and bun pans. • Totally electro-mechanical; no solid state controls utilized. • Fully automatic including auto-fill. • Completely self-draining stainless steel wash pump. • Exclusive “Energy Guard” controls system operates wash and rinse sections only when a rack is being washed or rinsed. • A long 23” wash section as well as 23” separation between wash and rinse produces superior results. • Convenient, externally operated lever drain. • Stainless steel frame, legs, adjustable bullet feet, and front appearance panel are all standard. • Standard 8” vent cowls/splash shields on both wash and rinse ends of the machine. • Heavy gauge construction for extra ruggedness and durability. Standard Features Operating Capacity Racks per hour 270 Dishes per hour 6750 Glasses per hour 6750 Steam Coil Tank Heat Steam Connection IPS (Inches) 3/4 Steam Flow Pressure (PSIG) 10-20 Consumption @ 15 PSIG (lbs/hr) 60 Wash Pump Motor HP 2 Wash Pump Capacity (GPM) 270 Wash Tank KW 20 Conveyor Motor Horsepower 1/4 Conveyor Speed (feet/minute) 8.0 Operating Temperatures Wash Tank–°F (Minimum) 160 Rinse–°F (Minimum) 180 Dimensions (Inches) Length between dishtables 54 Machine width 25 Wall Clearance (Minimum) 4.5 Cavity/dish clearance (Maximum) 25 Shipping Information Weight (Lbs) 741 Dimensions (Inches) Length 86 Depth 40 Height 78 Volume (Cubic feet) 156 Approximate Total Load AMPS 208V / 60HZ / 3PH 62.3 208V / 60HZ / 1PH 106.3 230V / 60HZ / 3PH 57.0 230V / 60HZ / 1PH 97.3 460V / 60HZ / 3PH 28.5 Booster Heater Options External 40°F Min. Rise KW AMPS 208V / 60HZ / 3PH 36 100.0 230V / 60HZ / 3PH 36 90.5 460V / 60HZ / 3PH 36 45.2 External 70°F Min. Rise KW AMPS 208V / 60HZ / 3PH 54 150.0 230V / 60HZ / 3PH 54 135.7 460V / 60HZ / 3PH 54 67.8 Venting Requirements (CFM) Input end 200 Output end 400 Total CFM 600 Water Requirements Incoming Wash Tank Temperature (°F) 180 With 36 KW booster heater option (°F) 140 With 45 KW booster heater option (°F) 110 Gallons per hour 279 Gallons per rack 1.03 Wash Tank Capacity (Gallons) 20.4 Incoming Waterline Size (IPS) (Minimum) 3/4 Flow Pressure (PSI) 15-25 Flow Rate Minimum (GPM) 4.7 Drainline Size IPS (Minimum) (Inches) 1 1/2 Power/Connections

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AJ-54   Conveyor dishmachine-2

AJ-54 Vision Series Conveyors Specifications NOTE: The AJ-54 series conveyor dishmachines are listed by the National Sanitation Foundation (NSF), Underwriters Laboratories Inc. (UL), and by the Canadian Standards Association (CSA). They also meet the requirements of A.S.S.E. Standard No. 1004. PERFORMANCE: Fully automatic, single tank, rack conveyor dishwasher designed to wash, rinse, and sanitize tableware and utensils commonly associated with the preparation and consumption of food items in a commercial foodservice operation. Sanitization is accomplished through hi-temp sanitization utilizing...

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AJ-54   Conveyor dishmachine-3

Additional Standard Equipment: • Vent cowls/splash shields with 4” x 16” openings covered with removable plates for connection to exhaust ducts when required. • Flexible NSF approved strip curtains provided at the ends of the vent cowls as well as at the ends of the machine and separating the wash and final rinse departments. • Extra large inspection door located on front of machine for easy access and cleanability and requiring only one hand operation. • Safety door switch shuts down machine, should door be opened during operation. • Direction of machine operation easily convertible in the field...

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AJ-54   Conveyor dishmachine-4

Specifications Conveyors www.jacksonmsc.com 1-888-800-5672 AJ-54 Vision Series Note: Check and/or copy all that apply. AJ-54 Series Rack Conveyor Dishwasher—Item No. ____________ Shall be a Jackson AJ-54 Series, single tank rack conveyor dishwasher. Sanitization shall be accomplished by using hi-temp (180°F minimum) sanitizing rinse. Electrical characteristics shall be: ______ 208V/60HZ/3PH ______ 208V/50HZ/3PH ______ 208V/60HZ/1PH ______ 208V/50HZ/1PH ______ 230V/60HZ/3PH ______ 230V/50HZ/3PH ______ 230V/60HZ/1PH ______ 230V/50HZ/1PH ______ 460V/60HZ/3PH Wash tank heating shall be a minimum...

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AJ-54   Conveyor dishmachine-5

Conveyors AJ-54 Legend to Drawing A– 3/4” F.N.P.T. water inlet, 66 1/2” a.f.f. 180°F water min. hi-temp unit, minimum flow requirements 4.7 GPM, 279 GPH. B– 1 1/2” F.N.P.T. drain connection 4 1/2” A.F.F. C– Electrical connection 67” A.F.F. (does not include booster heater) See table for amperage requirements (On back) D– Vent collar - standard both ends D– Vent collar 4”w. x 16”lg x 7”high-Optional F– 3/4” F.N.P.T. low pressure steam connection. Optional tank heat. Supplied with gate valve. Requires 60 lbs. of steam per hour (1.74 BHP). G– 3/4” N.P.T. condensate return connection. Return to boiler...

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AJ-54   Conveyor dishmachine-6

AJ-54 Conveyors www.jacksonmsc.com 1-888-800-5672 Tub Will Accept a Table Flange Up to 24 7/8" Table Turndown Flange 3/4" Max 3/4" 21" Note: Rack Rail Height Above Dishtable 1/4" – 5/16" Rack Rail Tub Table Use Silicone Sealer Between Table and Lip of Machine to Prevent Leakage Recommended Table Fabrication 1-PH 3-PH 1-PH 3-PH 208 Volts 60 Cycles 106.3 62.3 10.3 6.7 230 Volts 60 Cycles 97.3 57.3 10.3 6.7 460 Volts 60 Cycles N/A 37.6 N/A 3.4 AJ-54 Series Electrical Data Approximate Total Load Amps Electric Tank Heat Steam Tank Heat 8" 4 1/2" 8" 62" 4" 10 1/2" 21" Opening 4"w. x 16"lg cutout in...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.