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AJ-100 Conveyor

AJ-100 Conveyor

Product catalog summary

Performance and Capacities:
The AJ-100 Vision Series conveyor dishwasher is capable of processing up to 287 racks per hour with a high-temperature sanitizing rinse, using 0.77 gallons of water per rack. It features an Adjust-A-Peak system for speed adjustments between 144 and 287 racks per hour. The machine is fully automatic and includes an Energy Guard system that activates sections only when a rack is present.

Specifications:
Constructed with 304 series stainless steel, the dishwasher has a 25-inch clearance for large utensils. It includes a prewash, wash, and power rinse system, each powered by a 2 HP motor with a capacity of 270 gallons per minute. Operating temperatures range from 110°F to 180°F across different sections.

Standard Features:
The dishwasher includes automatic fill, self-draining pumps, stainless steel construction, and a control system with a single power switch. It is equipped with vent cowls, splash shields, and safety door switches.

Optional Features:
Wash tank heating options include electric or steam systems. The electric option uses low watt density tubular heating elements, while the steam option uses stainless steel coils to prevent contamination.

Water and Power Requirements:
The machine requires a potable water line capable of supplying 222 gallons per hour at 180-195°F. It operates on various voltage configurations with specific amperage requirements.

Construction and Design:
The dishwasher features a robust stainless steel frame and adjustable feet. It includes large inspection doors for easy access and cleaning, and a pressure reducing valve for water pressure control.

Additional Equipment:
Includes vent cowls, flexible strip curtains, and sealed dial thermometers for temperature monitoring. The machine also has positive low-level water protection for tank heat.

Optional Features and Accessories:

External Electric Booster Heater: A 36 KW Hatco booster heater increases incoming water temperature from 140°F to 180°F for sanitizing.
External 70°F Rise Booster Heater: A 45 KW Hatco booster heater boosts water temperature from 110°F to 180°F.
Steam Booster Heater: Ensures water temperature reaches 180-195°F for sanitizing.
Table Limit Switch: Prevents damage by stopping racks from backing up.
Vent Cowl Collars: Facilitate connection to an exhaust system with adjustable dampers.
50 Cycle Electrical Characteristics: Available in various voltages for 50 HZ operations.
Sideloaders: Allow installation close to corners to maximize space.
Exhaust Vent Fan Control: Automates fan operation based on rack movement.
Flanged Feet: For permanent floor mounting.
Water Hammer Arrestor: Installed in the supply line.

Key Features:
The dishwasher has a capacity of 287 racks per hour using 0.77 gallons of water per rack. It features an adjustable conveyor drive system and an Energy Guard system that activates sections only when a rack is present. The operation is fully automatic with auto-fill, and the construction is entirely stainless steel with no plastics.

Diagrams and Measurements:
The document includes detailed diagrams with measurements for installation, including electrical connections, water inlets, and vent collars. It provides guidance on table fabrication and rack rail height adjustments.

Catalog excerpts

Performance/Capacities Conveyors AJ-100 Vision Series • 287 racks per hour hi-temp sanitizing rinse. • 0.77 gallons per rack hi-temp sanitizing rinse. • Incoming water pressure regulator • Exclusive Adjust-A-Peak feature (patented) allows the owner operator to manually adjust the speed of the conveyor system from 144 racks per hour all the way to maximum capacity of 287 racks per hour. • Standard 25” clearance allows owner operators the ability to wash large utensils, trays, and bun pans. • Totally electro-mechanical; no solid state controls utilized. • Fully automatic including auto-fill. • Completely self draining, stainless steel prewash, wash, and recirculating rinse pumps. • Exclusive “Energy Guard” controls system energizes prewash, wash, recirculating rinse, and final rinse sections only when a rack is in place. • Convenient, externally operated lever drains. • Stainless steel frame, legs, adjustable bullet feet, and front appearance panel are all standard. • Standard 8” vent cowls/splash shields on both wash and rinse ends of the machine. • Heavy gauge construction for extra ruggedness and durability. Standard Features Operating Capacity Racks per hour 287 Dishes per hour 7175 Glasses per hour 7175 Steam Coil Tank Heat Steam Connection IPS (Inches) 3/4 Steam Flow Pressure (PSIG) 10-20 Consumption @ 15 PSIG (Lbs/hr)100 Prewash Pump Motor HP 2 Wash Pump Motor HP 2 Wash Pump Capacity (GPM) 270 Wash Tank KW 10 Power Rinse Pump Motor HP 2 Power Rinse Pump Capacity (GPM) 270 Power Rinse Tank KW 15 Conveyor Motor Horsepower 1/4 Conveyor Speed (Feet/minute) 8.0 Operating Temperatures Prewash Tank–°F 110-140 Wash Tank–°F (Minimum) 150 Power Rinse Tank–°F (Minimum) 160 Final Rinse–°F (Minimum) 180 Dimensions (Inches) Length between dishtables 100 Machine width 25 Wall Clearance (Minimum) 4.5 Cavity/dish clearance (Maximum) 25 Shipping Information Weight (Lbs) 1150 Dimensions (Inches) Length 120 Depth 40 Height 78 Volume (Cubic feet) 217.0 Approximate Total Load AMPS 208V / 60HZ / 3PH 87.4 208V / 60HZ / 1PH 147.4 230V / 60HZ / 3PH 80.7 230V / 60HZ / 1PH 136.0 460V / 60HZ / 3PH 40.4 Booster Heater Options External 40°F Min. Rise KW AMPS 208V / 60HZ / 3PH 34.5 95.8 230V / 60HZ / 3PH 36 90.5 460V / 60HZ / 3PH 36 45.2 External 70°F Min. Rise KW AMPS 208V / 60HZ / 3 PH 45 125.0 230V / 60HZ / 3PH 45 108.0 460V / 60HZ / 3PH 45 54.0 Venting Requirements (CFM) Input end 200 Output end 400 Total CFM 600 Water Requirements Incoming Prewash Tank Temperature(°F) 110-140 Incoming Water Temperature (°F) 180 With 35 KW booster heater option (°F) 140 With 45 KW booster heater option (°F) 110 Gallons per hour 222 Gallons per rack 0.77 Prewash Tank Capacity (Gallons) 16 Wash Tank Capacity (Gallons) 15.4 Power Rinse Tank Capacity (Gallons) 15.4 Incoming Waterline Size (IPS) (Minimum) Prewash Tank Fill 3/4 Wash Tank / Rinse Tank / Final Rinse 3/4 Flow Pressure (PSI) 15-25 Flow Rate Minimum (GPM) 3.7 Drainline Size IPS (Minimum) (Inches) 1 1/2 Power/Connections

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AJ-100 Vision Series Conveyors Specifications NOTE: The AJ-100 series conveyor dishmachines are listed by the National Sanitation Foundation (NSF), Underwriters Laboratories Inc. (UL), and by the Canadian Standards Association (CSA). They also meet the requirements of A.S.S.E. Standard No. 1004. PERFORMANCE: Fully automatic, multiple tank, rack conveyor dishwasher with a recirculating prewash designed to prewash, wash, rinse, and sanitize tableware and utensils commonly associated with the preparation and consumption of food items in a commercial foodservice operation. Sanitization is accomplished...

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POWER RINSE: The power rinse tank has a 15.4 gallon capacity and maintains that level with a skimming type overflow. Rinsing action is accomplished by recirculating final rinse water in the tank through upper and lower wash arms. Make-up water comes from the final rinse section and is controlled at approximately 2 GPM. The arms are 12” long. The power rinse section is automatically activated by racks as they pass through. Power rinse arms, upper and lower, contain 32 separate stripping nozzles for superior performance. Both power rinse arms are easily removable and along with removable wash arm...

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Specifications Conveyors www.jacksonmsc.com 1-888-800-5672 AJ-100 Vision Series Note: Check and/or copy all that apply. AJ-100 SERIES RACK CONVEYOR DISHWASHER—ITEM NO. ____________ Shall be a Jackson AJ-100 Series, multiple tank rack conveyor dishwasher. Sanitization shall be accomplished by using a hi-temp (180°F minimum) rinse. Electrical characteristics shall be: ______ 208V/60HZ/3PH ______ 208V/50HZ/3PH ______ 208V/60HZ/1PH ______ 208V/50HZ/1PH ______ 230V/60HZ/3PH ______ 230V/50HZ/3PH ______ 230V/60HZ/1PH ______ 230V/50HZ/1PH ______ 460V/60HZ/3PH Wash tank heating shall be a minimum of 150°F...

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6 1/2" 16" 34" 59" 84" w/Doors Open 65 1/2" 75 1/2" 29" Drive Unit 7" C B D H G E 10" 10" 5" 8" 25" Opening 25" 21" Opening 25" 100" Table to Table 116" Overall F 35" E 32 3/4" 10 3/8" G 66 1/2" 21 1/2" H D 11 1/4" 20" B Rear of Machine F A Vision Series Amperage Required Required 7”high-Optional Operation Shown Approximate Total Load Amperes Power Supply AJ100CE AJ-100CS 208/60/1 147.4 27.3 230/60/1 136.0 27.3 208/60/3 87.4 17.9 230/60/3 80.7 17.9 460/60/3 40.4 8.9 Recommended Table Fabrication 8" 4 1/2" 8" 108" 4" 10 1/2" 21" Opening 116" 4"w. x 16"lg cutout in Vent Cowl/Splash Shield. Shipped...

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Vision Series 6 1/2" 16" 34" 59" 65 1/2" 75 1/2" 29" Drive Unit 7" B C D H G E 10" 10" 5" 8" 25" Opening 35" 21" Opening 25" 100" Table to Table 116" Overall F 39" E 53 1/4" 10 3/8" G 66 1/2" 21 1/2" H D 11 1/4" 20" C Rear of Machine F A 1" Optional Approximate Total Load Amperes Power Supply AJ100CE AJ-100CS 208/60/1 147.4 27.3 230/60/1 136.0 27.3 208/60/3 87.4 17.9 230/60/3 80.7 17.9 460/60/3 40.4 8.9 Recommended Table Fabrication 07610-002-66-83 All specifications subject to change without notice. 8" 4 1/2" 8" 108" 4" 10 1/2" 21" Opening 116" 4"w. x 16"lg cutout in Vent Cowl/Splash Shield....

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AJ-100 Conveyor

AJ-100 Conveyor

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