Overview of SCALA Ice Machines

The SCALA range consists of industrial-scale flat flake ice machines designed for high production of very cold, dry ice flakes. These machines are recognized for their compactness, simplicity, functionality, and competitive performance in the refrigeration equipment market. Constructed with non-corrosive, lightweight, and high-strength materials, SCALA machines ensure durability, ease of maintenance, and extended operational life.

Main Product Categories

• SCALA Split Units: Available in capacities from 0.4 Tm to 50 Tm, these units separate the ice generator and condensing unit.
• SCALA Compact Units: Models range from 400 kg to 10,000 kg production per 24 hours, supplied as single-piece units including generator and condensing unit.
• SCALA Split CO2 Units: Designed for CO2 refrigeration systems, with capacities from 0.4 Tm to 3 Tm, operating in subcritical CO2 conditions.

Key Features and Design Elements

• Static cylinder design without swivel joints (Helical Reamer) coupled with a milling tool for stress-free ice detachment.
• Electronic stop system and electrical control panel for operational safety.
• Direct drive gear motor and submerged pump for efficient operation.
• Low water level safety device and homogeneous water distributor to ensure consistent ice quality.
• Stainless steel soleplate evaporator and expanded polyurethane insulation for durability and thermal efficiency.
• Centered bearing and ice deflection tray to optimize mechanical performance.
• Controller monitors critical parameters: low water level, reverse rotation, motor overload temperature, and storage overfill.
• Optional accessories include salt dosing pump with tank, ice drop tube, remote stop switch, and timer-enabled remote stop switch.

Performance Specifications

Production capacities vary by model, with examples including:

• SCALA Compact 400: ~400 kg/24h
• SCALA Compact 600: ~600 kg/24h
• SCALA Compact 1000 to 10T: 1,000 kg to 10,000 kg/24h
• SCALA Split Units: 400 kg to 50,000 kg/24h
• SCALA CO2 Split Units: 400 kg to 3,000 kg/24h

Ice thickness ranges from 1.5 mm to 3 mm, with typical operating conditions at room temperature 20ºC, water temperature 15ºC, and ice temperature between -5ºC and -10ºC.

Dimensions and Power Consumption

Net dimensions and power requirements vary by model, with power consumption ranging from approximately 1,425 W for smaller units to over 31,000 W for the largest models. Weight ranges from about 100 kg for small units to nearly 2,000 kg for large compact units.

Storage Bin Options

Various storage bins (silos) are available to complement the ice machines, with capacities from 140 kg to 19,000 kg, including models such as SILO 350 (340 kg), SILO 700 (676 kg), SILO SCD800 (812 kg), and large orbital silos for high-capacity storage.

Installation and Operation

• Compact units are supplied as single-piece machines requiring only electrical connection, water supply, and drainage.
• Split units are supplied in two parts (ice generator and condensing unit), requiring connection pipes (not included).
• CO2 units are designed for connection to CO2 plants operating in subcritical state.
• All units include control panels, electrical panels, bedplates, expansion valves, solenoid valves, and frequency converters to adjust ice thickness.

Applications

SCALA machines are suitable for a wide range of industrial applications including:

• Chilling perishable foods
• Food transformation processes
• Sanitary healthcare and hospitals
• Agriculture and distribution
• Zoos and theme parks
• Fish farms and fisheries
• Baking and meat industries

Safety and Quality Assurance

The SCALA range emphasizes safety and quality in industrial quantities, with built-in safety devices and monitoring systems to prevent operational faults and ensure consistent ice production. The use of durable materials and design to minimize maintenance interventions contributes to long machine life and reliable performance.