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Installation instructions - Hempcrete blocks

Installation instructions - Hempcrete blocks
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Installation instructions - Hempcrete blocks

Product catalog summary
Introduction
IsoHemp blocks are highlighted for their technical performance, ease of use, and environmental benefits, including water and thermal regulation, acoustic insulation, and fire resistance. This guide offers insights into their use but should not replace professional standards like DTU 20.6 and Eurocode 6.
Storage and Handling
IsoHemp blocks can be stored outdoors for up to 6 months or indoors for 2 years, protected from rain. Bagged products must be stored indoors, protected from moisture, and used within their validity dates.
Adhesive Mortar and Joints
Use IsoHemp Adhesive Mortar for laying blocks, ensuring temperatures between 5°C and 30°C. Clean excess adhesive to avoid phantom joints.
Base Course Laying
Ensure the substrate is dry, clean, and level. Protect blocks from capillary rise with sealing tape and use adhesive mortar or foam as appropriate.
Outdoor Masonry
Protect blocks from capillary rise and heavy rain using rot-proof substrates, brackets, or waterproof membranes.
Laying Subsequent Courses
Use IsoHemp Adhesive Mortar with a fluid consistency, lay blocks in staggered joints, and adjust with a mallet.
Final Course and Cutting
Leave a maximum of 2 cm between blocks and the ceiling, sealing with hemp concrete or mortar. Use appropriate saws for cutting blocks.
Masonry Fixation
Attach hemp block masonry to the load-bearing structure using masonry hooks or connecting brackets.
Filling for Existing Walls
Fill spaces between uneven existing walls and hemp block walls with a mixture of ProKalk lime and HempBag hemp.
Lintels and Bay Window Passage
Choose lintels based on thickness and bay opening, ensuring proper support. Use brackets for bay windows when lintels are not feasible.
Carpentry and Frame
Doors and windows can be directly attached to hemp block masonry. Follow manufacturer recommendations for installation.
Hempro System
The Hempro system uses IsoHemp blocks as formwork for concrete support structures, eliminating the need for additional insulation. Follow design office instructions for reinforcement placement.
Concrete Pouring and Reinforcement
Ensure proper vibration of concrete and use plastic spacers to maintain reinforcement envelopes. Create vents at the column base to evacuate air during concrete pouring.
Interior Load-Bearing Walls
Combine walls with posts and support floors with props. Pour concrete in one operation for wall ties and screed. Use reinforced concrete beams in U blocks, dimensioned by stability study.
Gables and Roofs
For load-bearing gables, use crawling beams with U-blocks. For flat roofs with hemp block insulation, place blocks on filler, create roof screed, and lay waterproofing membrane.
Doors and Windows
Doors, frames, thresholds, and windowsills can be attached directly to hemp block masonry. Refer to detailed placement instructions.
Grooving and Cladding
Drill holes with a hole saw, fix boxes and ducts, and reseal with suitable sealant. Use a grooving machine for creating grooves.
Exterior Finishes
Options include mineral plasters, cladding, and bricks. Ensure proper ventilation and follow manufacturer instructions for installation.
Interior Finishes
Use natural or plaster-based coatings for smooth finishes. Lime and clay coatings offer breathable and thermal regulation properties. Other options include tiles and wood panelling.
Fixation of Objects
Use wood screws or sealing methods for object fixation, ensuring proper load support and anchorage depth.
Soil Isolation
Check foundation tightness before laying blocks. Use reinforced compression screed and ensure proper duct passage with appropriate block thickness.
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Catalog excerpts

Installation instructions - Hempcrete blocks-1

IMPLEMENTATION GUIDE The insulating hemp block for building & renovation.

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Installation instructions - Hempcrete blocks-2

INTRODUC TION Choosing the right building materials is of primary importance. The criteria that guide your choices or those of your client include the technical performance of the building, ease of implementation and the impacts on the environment and health. You have decided to use an uncompromising solution, IsoHemp blocks, and will soon benefit from their many advantages: water and thermal regulation, acoustic insulation, protection and fire resistance in a natural material. We have designed this guide to give you the best possible insight into the use of IsoHemp blocks. Nevertheless, this...

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Installation instructions - Hempcrete blocks-3

USAGE PRECAUTIONS STORAGE OF HEMP BLOCKS Storage precautions for IsoHemp block pallets: 6 months outdoors or 2 years indoors. The blocks must be protected from rain but not wrapped in plastic film or tarpaulins. STORAGE OF BAGGED PRODUCTS Bagged IsoHemp products (Prokalk lime, HempBag, Adhesive Mortar and PCS) must be stored indoors and protected from moisture. Always follow the validity dates of the products. ISOHEMP ADHESIVE MORTAR IsoHemp Adhesive Mortar – only this product is perfectly suited to the laying of blocks. To ensure good adhesion of the Adhesive Mortar, do not use the product if...

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Installation instructions - Hempcrete blocks-4

IMPLEMENTATION EQUIPMENT OPENING AND PROTECTION OF PALLETS 1 Remove and store the protective honeycomb. At the end of the day, protect and cover your opened pallets. TIP Use the protective honeycomb to protect your masonry at night or during inclement weather. IMPLEMENTATION GUIDE To ensure the correct laying of IsoHemp blocks, it is advisable to use the following equipment:

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Installation instructions - Hempcrete blocks-5

BASE COURSE LAYING IN INDOOR MASONRY Make sure that the top course of the substrate is dry, clean and level before starting the laying. The IsoHemp blocks must be protected from capillary rise. Apply a sealing tape (of the DIBA type) going up 2 cm along the IsoHemp block. Glue the vertical joint and apply the next block. Adjust with a mallet if necessary to obtain a 3 mm vertical slim joint. Apply a uniformly spread mortar bed 1 to 2 cm thick. It is essential for this base course to be perfectly level. Check the perpendicularity and wait for the mortar to dry. § On a flat surface with no risk...

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Installation instructions - Hempcrete blocks-6

BASE COURSE LAYING IN OUTDOOR MASONRY The IsoHemp block must be protected from capillary rise and heavy rain. Depending on the situation, choose one of these solutions: ON WATERPROOF MEMBRANE § Start laying the hemp block masonry to protect the blocks from capillary rise, after installing a waterproof membrane. Be sure to raise it by at least 15 cm. ON A ROT - PROOF SUBSTRATE § Start laying the hemp block masonry on a rotproof and resistant insulation block to protect the blocks from capillary rise, after having laid a waterproof strip (see previous point). ON A BRACKET § Use a substrate bracket...

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Installation instructions - Hempcrete blocks-7

LAYING OF THE SUBSEQUENT COURSES 1 Lay using IsoHemp Adhesive Mortar. Prepare the Adhesive Mortar with 7 to 8 l of water per bag of 25 kg – usable for 1 hour. If the air temperature is high, make a more liquid mixture or sprinkle the blocks with a little water to prevent too rapid setting of the glue. Find and abrade the high points. Apply the adhesive using a notched trowel over the entire horizontal surface of the already laid block to seal the joint. The Adhesive Mortar should be very fluid and almost liquid, having a yogurt-like consistency. Remove dust from the support. Lay the blocks in...

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Installation instructions - Hempcrete blocks-8

LAYING OF THE SUBSEQUENT COURSES Glue the vertical surface. Adjust with a mallet and check the levels. Place the block on the adhesive for masonry in 3 mm slim joints after taking care to glue the surfaces of the block (double gluing). Remove excess adhesive using the trowel. FINAL COURSE LAYING § Cut the blocks to leave a maximum of 2 cm between the blocks and the ceiling. § Seal the space with hemp concrete, mortar, flexible insulation or a bonding foam. IMPLEMENTATION GUIDE

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Installation instructions - Hempcrete blocks-9

CUTTING AND ADJUSTMENT IsoHemp blocks are very easy to cut. To minimise losses and waste, use the broken or chipped blocks to make the necessary cuts and adjustments. ALLIGATOR SAW Fast cutting and easy handling. PRECAUTIONS Do not use a reciprocating saw or handsaw, as they do not allow good cuts to be achieved.. BAND SAW Recommended for larger projects for perfectly square cuts, rounded corners or precise angles. MANUAL SAW Satisfactory result in the case of small projects.

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Installation instructions - Hempcrete blocks-10

MASONRY FIXATION The hemp block masonry must always be attached to the load-bearing structure. In the case of the Hempro system, mechanical fixation is not applicable. Provide 5 fixations per m² (i.e. +-1 per block). MECHANICAL FIXATIONS MASONRY HOOK Preferred solution for doubling of masonry. § Fix the hook to the existing wall at the height of the block so that it can be confined in the Adhesive Mortar, after lightly pushing it into the block using a hammer. CONNECTING BRACKET For use in particular in association with wooden structures. § Screw the bracket into the wall or wood. § Fix it to...

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Installation instructions - Hempcrete blocks-11

FILLING FOR DOUBLING OF EXISTING WALLS In interior or exterior renovation of old buildings, when the hemp block masonry was laid against an uneven wall, it is necessary to fill the empty space between the existing wall and the hemp block wall with a suitable mixture. 1 Manually fill in the space between the existing wall and the blocks gradually. 2 Use a light mixture of ProKalk lime and HempBag hemp according to the specification sheet, i.e. one bag of ProKalk for each HempBag. Do not leave any air gaps to avoid possible moisture problems at the interfaces of the different materials.

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Installation instructions - Hempcrete blocks-12

CHOOSE TRANSPORT YOUR LINTEL AND HANDLING Choose your lintel according to the desired thickness and the bay opening to be covered. Provide a minimum support of 20 cm on either side of the bay and 30 cm for lintels measuring over 2 m. Lintels must always be stored and transported with the concrete side facing upwards. Wedges must always be used to support the lintel at the ends during storage. Always handle the lintels by the ends. They must never be lifted by the middle of them. Fix the lintel to the hemp block masonry using Adhesive Mortar. The concrete must be directed upwards so that it is...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.