INDUSTRIAL ALUMINIUM
Open the catalog to page 1APPROVED QUALITY FOR INDUSTRIAL ALUMINIUM PROFILES Çuhadaroğlu is a leading aluminium extrusion and aluminium system house company, which was founded in 1954. With its experience of 68 years, Çuhadaroğlu has an integrated facility with casting line, molding workshop, extrusion lines, surface treatment facility, mechanical processes, assembly and packaging lines in 90.000 m2 production area in Istanbul. Çuhadaroğlu manufactures all its aluminum products from primary aluminum that is globally recognized and certified. Besides, Çuhadaroğlu carries out its production in accordance with ISO 9001:2015...
Open the catalog to page 3PRODUCTION Having trust for an experience over a half century, Çuhadaroğlu is an integrated enterprise with high-capacity factories, in which all processes are performed starting from aluminium billet casting and continuing with molding workshop, extrusion lines, surface treatment units, mechanical processing installation and packaging workshops. Çuhadaroğlu extrudes all of the aluminium products from primary aluminum alloys whose qualities are worldwide approved and certified. Çuhadaroğlu ist ein integriertes Unternehmen mit Hochleistungsfabriken, in dem alle Prozesse vom Aluminium-Bolzen-Gießen...
Open the catalog to page 4VERTICAL CASTING LINE We are producing primary aluminium billets having a diameter range of 6, 7 and 10 inches with the length 7.20 meters in maximum. Our high-tech brand new controlling equipments allow us to produce high sensibility billets in order to control chemical composition before and after casting. Our plant achieves highest billet casting quality, with using Wagstaff degassing system which is integrated electromagnetic liquid aluminium mixing technology in order to ensure the lowest hydrogen and lowest inclusion ratio in the aluminium structure. We commonly produce in our vertical...
Open the catalog to page 6billet casting quality
Open the catalog to page 7MOLDING WORKSHOP Being aware of the fact that high product quality and high productivity can only be provided, based on an excellent molding design. Çuhadaroğlu develops, designs and produces aluminum extrusion molds through its own molding shop. Çuhadaroğlu is using state-of-art machinery and equipment that are operated through CAD/CAM (3-Dimensional Design and Operation System) technology, which enables the technical properties of each product to be reproduced. The die designs are transferred to the CNC Mold-Processing Center via computer system. Thanks to the high-precision bench-machines,...
Open the catalog to page 9We are realizing our profile manufacturing with 3 extrusion lines: Wir realisieren unsere Profilherstellung mit 3 Extrusionslinien: • 1650 Mtons Power / Leistung: Aluminium Billet Diameter 152 mm (entering size) Aluminium Billet Durchmesser 152 mm (Penetrationsgröße) 1800 Mtons Power / Leistung: Aluminium Billet Diameter 178 mm (entering size) Aluminium Billet Durchmesser 178 mm (Penetrationsgröße) 4000 Mtons Power / Leistung: Aluminium Billet Diameter 254 mm (entering size) Aluminium Billet Durchmesser 254 mm (Penetrationsgr
Open the catalog to page 10EXTRUSION LINES Çuhadaroğlu has an annual production capacity of 20.000 tons extruded aluminium sections through 1650-Mtons, 1800-Mtons and 4000-Mtons aluminium extrusion presses. Depending on the geometrical shape of the profiles; Çuhadaroğlu can produce aluminium profiles between 0,4 - 65,00 kg/m, with a maximum width of 400 mm. Mainly producing 6000 alloy for construction, automotive, machinery and furniture industries, as well as 5000 alloy for automotive industry. Çuhadaroğlu hat eine jährliche Produktionskapazität von 20.000 Tonnen extrudierten Aluminiumprofilen durch 1650-Tonnen-, 1800-Tonnen-...
Open the catalog to page 11MECHANICAL PROCESS Çuhadaroğlu mechanical process carry out various operations for regular systems as well as production for various industries as custom based solutions, like: Die Mechanische Bearbeitungswerkstatt führt verschiedene Operationen für reguläre Systeme sowie Produktion für verschiedene Industrien als kundenspezifische Lösungen, sowie: • Milling Fräsen • Perpandicular and angular precise cutting Senkrechtes und winkelgenaues Schneiden • Punching Stanzen • Drilling Bohren • Bending Biegen • Countersinking Senken • Assembling Montieren
Open the catalog to page 13SURFACE TREATMENT UNIT E0 Degreasing and Deoxidation Mechanical surface blemishes, e.g. Marks and scratsches, remain visible. E0 Entfetten und Desoxidieren Mechanische Oberflächenfehler, z. Marken und Kratzer bleiben sichtbar. E2 Brushing Uniform, shiny surface with visible brush marks. E2 Bestreichen Gleichmäßige, glänzende Oberfläche mit sichtbaren Pinselstrichen. E4 Grinding Uniform, shiny surface. E6 Etching Silk matt or matt surface. E4 Mahlen Gleichmäßige, glänzende Oberfläche. E6 Radierung Seidenmatt oder matte Oberfläche. Çuhadaroğlu surface treatments facility is the only facility in...
Open the catalog to page 14Natural Anodised Matt Stainless Steel Anodised Satine Stainless Steel Anodised Bronze Anodised Brown Anodised Carbon Anodised Black Anodised
Open the catalog to page 15PACKAGING As a part of our integrated production, we serve tailor made packaging options for their demands of our customers. Als Teil unserer integrierten Produktion bieten wir maßgeschneiderte Verpackungsoptionen für die Anforderungen unserer Kunden. We deliver fast solutions with our automated packaging machine line and are able to adobt different type of packaging methods into our processes as internal and external applications. Wir liefern schnelle Lösungen mit unseren automatisierten Verpackungsmaschinenlinie und sind in der Lage, verschiedene Arten von Verpackungsmethoden als interne und...
Open the catalog to page 16EXTERNAL PACKAGING OPTIONS • Plastic Strap Umreifungsband • Plastic Wrap Plastikfolie • Stretch Film Wrap Dehnfolie • Wooden Belts Holzk
Open the catalog to page 17• Quality Check QUALITY CONTROL During the production processes in Casting and Extrusion lines, Molding Workshop and Surface Treatment Facility departments all products are controlled in accordance with ISO 9001:2015 Quality Management System Documentation. Während der Produktionsprozesse in den Gieß- und Extrusionslinien, der Formwerkstatt und den Abteilungen der Oberflächenbehandlungsanlage werden alle Produkte gemäß der Dokumentation des Qualitätsmanagementsystems ISO 9001:2015 kontrolliert. The chemical analysis control of the billets produced in the Casting Line is carried out with a spectrometer...
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