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MODEL-GEMD270A

MODEL-GEMD270A
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MODEL-GEMD270A

Product catalog summary
Introduction
This manual provides comprehensive guidance on the installation, operation, maintenance, and cleaning of the Ice-O-Matic GEMD270A Pearl Ice dispenser. Proper handling is essential for optimal performance.
Specifications
The GEMD270A is a countertop ice maker with a 200 lb ice-making capacity and a 12 lb storage bin. It operates within specific temperature ranges: air (50°F to 100°F), water (40°F to 95°F), and water pressure (20 psi to 70 psi). Electrical requirements are 115/60/1 voltage with a 6 amp draw.
Installation
Inspect the unit for damage upon receipt. Install indoors with adequate space for air circulation and service access, requiring a minimum clearance of 6 inches on the left and rear sides. Seal the base to the countertop using food-grade silastic sealant.
Electrical and Water Connections
The unit requires a dedicated 115-volt circuit. Ensure voltage variations do not exceed -10% to +10%. Connect the water supply to the ¾" inlet fitting with an accessible shut-off valve. The drain should connect to a vented floor drain using ¾" ID tubing.
Final Checklist
Verify ambient temperature, clearance, level installation, electrical and plumbing connections, and water pressure before operation. Ensure the unit is sealed to the countertop.
Operating Instructions
After installation, open the water supply and turn on the power. The unit will start after a 3-minute standby. Check the operation of the gear motor, compressor, and fan motor, and monitor control board LEDs for warnings.
Maintenance and Cleaning
Regular maintenance is necessary. Follow instructions for cleaning the water system and replacing components like bearings and seals.
Service Diagnosis
Includes diagnostic procedures for troubleshooting issues, such as temperature and water level sensor checks.
Components and Operation
Key components include the ice level control system, dispensing selector, water circuit, refrigerant circuit, and mechanical system. The ice level control uses an infrared system to detect ice levels. The dispensing selector allows modification of dispensing times and modes.
Refrigerant Circuit
Operates with specific pressures and temperatures, with safety mechanisms to shut off the machine if abnormal conditions are detected.
Warnings and Troubleshooting
Instructions for troubleshooting issues, such as blinking LEDs indicating problems. Includes steps for resetting the machine and diagnosing issues with components like the gear motor and temperature sensors.
Dispensing Options and Setup
The machine offers multiple dispensing options: Ice only, Ice and Water, or Water only. Dispensing time can be adjusted to 5, 10, or 15 seconds.
PC Board Functionality
The PC Board is the central control unit, monitoring operations through LEDs indicating various statuses.
Component Descriptions
Includes descriptions of components like the float reservoir, freezing cylinder, ice breaker, drive gear motor, fan motor, ice dispenser drive motor, storage bin, and dispensing water solenoid valve.
Service Diagnosis
Common issues include blown fuses, incorrect LED indications, gear motor problems, and refrigerant issues. Suggested corrections include adjusting water levels, replacing faulty components, and cleaning clogged lines.
Maintenance and Cleaning Instructions
Regular maintenance includes cleaning water lines, checking water levels, and ensuring the machine is level. Cleaning involves using a solution of ice machine cleaner and sanitizing with a bleach solution.
Sanitization Procedure
Use a sanitizing solution to clean all interior surfaces of the bin weekly to prevent bacteria accumulation.
Removal and Replacement of Bearings, Auger, and Water Seal
Includes steps for disconnecting power, removing panels, and replacing components like the ice sweep, breaker, and auger.
Top Bearing Replacement
Steps for cleaning the breaker, preparing the new roller bearing, and installing it with lubrication and a snap ring.
Water Seal Installation
Steps for inserting the new water seal and bearing into the evaporator and assembling the adapter to position the bottom bearing and seal.
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Catalog excerpts

MODEL-GEMD270A-1

SERVICE AND INSTALLATION MANUAL PEARL ICE® / WATER DISPENSER MODEL-GEMD270A Ice-O-Matic 11100 East 45th Ave Denver, Colorado 80239 Part Number 9081407-01 Print Date 9/09

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MODEL-GEMD270A-2

SERVICE PARTS MANUAL 22 INCH WIDE ICE SERIES CUBERS MODEL-ICE0320, ICE0520 Includes 50Hz. Units ICE-O-Matic 11100 East 45th Ave Denver, Colorado 80239 Part Number 9081297-01 PD04/02 Rev1/05

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MODEL-GEMD270A-3

GEMD270A INTRODUCTION This manual provides the specifications and the step-by-step procedures for the installation, start-up, operation, maintenance and cleaning for the Ice-O-Matic GEMD270A counter top Pearl Iceâ dispenser. NOTE: To retain the safety and performance built into this ice machine, it is important that installation and maintenance be conducted in the manner outlined in this manual. Ice-O-Matic 11100 East 45th Ave. Denver CO 80239 800-423-3367 Table of Contents SPECIFICATIONS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Page 2 CABINET...

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MODEL-GEMD270A-4

GEMD270A SPECIFICATIONS GEMD270A: Ice Maker Dispenser, TouchFree, 200 lb ice making capacity, Pearl Ice â, 12 lb storage To keep your Ice-O-Matic Pearl Ice â Dispenser at peak performance levels, periodic maintenance checks must be carried out as indicated in this manual. Important Operating Requirements: Min Max o Air Temperature 50 F 100oF Water Temperature 40oF 95oF Water Pressure 20 psi 70 psi Electrical voltage variations from voltage rating specified on nameplate -10% +10% MACHINE SPECIFICATIONS Model Cond. unit Air GEMD270A Basic electrical 115/60/1 Cabinet Size Finish 34 13/32” high x...

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MODEL-GEMD270A-5

GEMD270A CABINET DIAGRAMS Page 3

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MODEL-GEMD270A-6

GEMD270A GENERAL INFORMATION AND INSTALLATION LOCATION AND LEVELING UNPACKING AND INSPECTION 1. Call your authorized Ice-O-Matic Distributor or Dealer for proper installation. 2. Visually inspect the exterior of the packing and skid. Any severe damage noted should be reported to the delivering carrier and a concealed damage claim form filled in subject to inspection of the contents with the carrier’s representative present. 3. a) Cut and remove the plastic strip securing the carton box to the skid. WARNING: This Ice Dispenser is designed for indoor installation only. If the machine is operated...

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MODEL-GEMD270A-7

GEMD270A ELECTRICAL CONNECTIONS See data plate for current requirements to determine wire size to be used for electrical connections. All Ice-O-Matic ice machines require a solid earth wire. This Ice-O-Matic ice machine is supplied from the factory completely pre-wired and only needs to be plugged into a nearby 115 volt outlet. Make sure that the ice machine is connected to its own circuit and individually fused (see data plate for fuse size). The maximum allowable voltage variation should not exceed -10% and +10% of the data plate rating. Low voltage can cause faulty functioning and may be responsible...

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MODEL-GEMD270A-8

GEMD270A WATER SUPPLY AND DRAIN CONNECTIONS GENERAL WATER DRAIN When choosing the water supply for the ice flaker, consideration should be given to: The recommended drain tube is a copper, rigid plastic or reinforced flexible tubing (supplied) with .75" (19mm) I.D. which runs to an open trapped and vented drain. When the drain is a long run, allow1/4" drop per foot. a) Length of run b) Water clarity and purity c) Adequate water supply pressure Note: Although soft, easily kinked vinyl tubing is not recommended for a drain, a short length of ¾” ID vinyl tubing is required to connect a rigid drain...

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MODEL-GEMD270A-9

GEMD270A FINAL CHECK LIST 1. Is the unit in a room where the ambient temperatures are within a minimum of 50°F even in winter months? 2. Is there at least a 6" clearance around the unit for proper air circulation? 3. Is the unit level? 4. Have all the electrical and plumbing connections been made, and is the water supply shut-off valve open? 5. Has the voltage been tested and checked against the data plate rating? 6. Has the water supply pressure been checked to ensure a flowing water pressure of at least 20 psi. 7. Check all refrigerant lines and conduit lines to guard against vibrations and...

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MODEL-GEMD270A-10

GEMD270A OPERATING INSTRUCTIONS INITIAL START UP After having correctly installed the ice machine and completed the plumbing and electrical connections, perform the following “Start-up” procedure. Remove the control board inspection panel and cover to view the lights on the control board. A. Open the water supply line shutoff valve and turn the main switch on the power supply line to the ON position. The GREEN LED will glow to signal that unit is under power. B. After 3 minutes have elapsed – the stand by period – the unit starts operating by activating systems in following sequence: 1. GEAR...

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MODEL-GEMD270A-11

GEMD270A INITIAL START UP CONTINUED NOTE: If the evaporating temperature has not dropped lower than 30° F within ten minutes of compressor start-up, the evaporating temperature sensor will detect the abnormal temperature and stop the unit operation. In this circumstance, the 3rd warning YELLOW LED will blink (Fig.3). After diagnosing and eliminating the cause of the poor evaporating temperature (insufficient refrigerant in the system, inoperative compressor or inoperative evaporator sensor), push the RESET BUTTON on the control board. Before resuming operation the unit will go through the usual...

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MODEL-GEMD270A-12

GEMD270A signaling that there is a full storage bin (Fig.6). After diagnosing and fixing the cause of the temperature rise, push the RESET BUTTON on the control board. Before resuming operation the unit will go through the usual 3 minute STAND-BY period. E. Check for the correct CUT-OUT and CUT-IN of the float reservoir water level sensors by shutting off the valve on the water supply line. This will cause a gradual decrease of the water level in the float reservoir and as soon as the level gets below the sensors, the flaker stops operating and the 5th YELLOW WARNING LED will glow to signal the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.