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SoilTain Dewatering

SoilTain Dewatering

SoilTain Dewatering

Product catalog summary
Introduction
SoilTain Dewatering Tubes provide an efficient solution for sludge dewatering across various sectors, addressing challenges such as obstructed navigation channels and eco-friendly disposal of industrial and sewage sludge. These tubes offer high capacity and performance while occupying minimal space, making them ideal for permanent containment of dewatered sludge.
Applications
  • Sediments: Often polluted with heavy metals, requiring careful dewatering.
  • Mining Residuals: Large volumes of potentially hazardous sludge are generated, necessitating safe disposal.
  • Industrial Sludge: Easier to manage in cake form for storage and transport.
  • Infrastructural Sludges: Arise from construction sites with limited storage space.
  • Sewage Sludge: Produced from wastewater treatment, often lacking mechanical dewatering equipment.
SoilTain Process
The process involves four steps: extraction, conditioning with flocculating agents, dewatering through gravity drainage in technical textile tubes, and disposal. Benefits include high processing rates, low mechanical loads, and flexible system mobility.
Benefits of SoilTain
  • High hourly processing rates and low storage requirements.
  • Recirculation of water and high filling volume capacity.
  • Stackability and flexible extension of tubes.
  • Encapsulation prevents rewetting, suitable for permanent containment.
Technical Specifications
Standard tube sizes range from 8 m circumference and 10 m length to 28 m circumference and 65 m length, with a storage capacity of 1,600 m3. Custom sizes are available, and the product is certified to ISO 9001.
Case Studies
  • Dockside Maintenance Dredging: Efficient dewatering and encapsulation of TBT-polluted sediments.
  • Mining Residuals: Successful containment of gypsum sludge in a mining operation.
  • Sewage Sludge: Cost-effective dewatering and reuse of filtered water in Brazil.
  • Infrastructural Sludge: Custom solutions for limited space dewatering in Germany.
Conclusion
SoilTain Dewatering Tubes offer a state-of-the-art, cost-effective solution for high-flow sludge dewatering, providing significant savings in time, space, and resources while ensuring environmental safety and compliance.
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Catalog excerpts

SoilTain Dewatering-1

SoilTain® Dewatering High-flow Sludge Dewatering System

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SoilTain Dewatering-2

SoilTain sludge dewatering applications The direct removal of waterlogged sediments and residues from mines, industrial plants, construction sites and sewage works often involves high cost and effort. It therefore tends to be more economical to dewater the sludge prior to any disposal operation. SoilTain tubes offer a fast and cost-effective dewatering solution that is suitable for many different sludge types. Sediments Sediments, which comprise a mixture of mineral and organic material, are often polluted by TBT, PCB and heavy metals such as Mercury or Lead. Mining residuals Mining operations...

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SoilTain Dewatering-3

The first step is to remove the sludge. Sediments, for instance, can be extracted by a suction dredger. Other sludges may be continuously produced as a by-product. The sludge is conditioned through the addition of a flocculating agent. This causes the particles suspended in the water to agglomerate together into larger flakes, so-called flocs. The gravity drainage process ensures the steady removal of water from the sludge in the technical textile tube. The specific opening size of the high-performance woven textile ensures retention of the solid fraction of the Through the steady process of...

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SoilTain Dewatering-4

The ideal solution SoilTain Dewatering Tubes SoilTain tubes offer a fast and economical means of sludge dewatering. The large-format tubes offer high process capacity and dewatering performance while taking up relatively little space. This helps to speed up progress on site. The tubes, which are made of purpose-developed, high-performance woven technical textile material, can be stacked to increase storage capacity still further. Cost savings are also achieved by the lower machinery and associated power and fuel demands for dewatering and transportation of the sludge from the site. The tubes...

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SoilTain Dewatering-5

Three crucial factors \ Filling capacity | m3/day r i i Process time In addition to the filling operation, the dewatering process also includes the subsequent volume reduction phase. The cake, i.e. dry mass, remaining at the end of this process is then suitable for disposal. The short process time achieved by SoilTain could only be matched by mechanical means through the use of some 12 centrifuges, 22 chamber filter presses or 30 belt filter presses. The diagram presents a comparison based on the use of a single centrifuge or press. \ Total cost | I I i Project costs Even the most efficient system...

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SoilTain Dewatering-6

Application example: Sediments Dockside maintenance dredging Tributyltin (TBT) was banned worldwide in 2003. It had previously been used as an anti-fouling agent in many ship hull coatings to prevent the growth of marine organisms. As a result, the sediments at Husum docks in northern Germany had been heavily polluted by the toxic chemical. The maintenance dredging operations involved the extraction of 50,000 m3 of polluted dock silt by cutter-suction dredger. To optimise the use of the small area available for dewatering, the SoilTain Dewatering Tubes were stacked two layers high. The tubes...

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SoilTain Dewatering-7

SoilTain® is a registered trademark of HUESKER Synthetic GmbH. HUESKER Synthetic is certified to ISO 9001, ISO 14001 and ISO 50001. E-mail: [email protected] Internet: www.HUESKER.com □ HUESKERIdeen. Ingenieure. Innovationen. 07/16 B Copyright by HUESKER Synthetic GmbH, Gescher

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.