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KCJ

KCJ
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KCJ

Product catalog summary
Overview: The KCJ Closed Kitchen Ceiling with Capture Jet™ system is engineered to improve thermal and acoustic comfort, hygiene, air quality, safety, and energy efficiency in kitchen settings. It is designed for easy cleaning and maintenance, provides excellent visual comfort, and adapts to kitchen developments.
Specifications: This system integrates extraction, air supply, lighting, and a suspended ceiling, all constructed from stainless steel for hygiene and fire protection. It employs dual Capture Jet technology to reduce air flow rates by 15% while maintaining air quality. The extraction plenums are made of AISI 304 stainless steel, treated with the Duplo process, ensuring they are waterproof and resistant to fat acidity. KSA-type stainless steel cyclonic filters are used, with a removal efficiency of at least 95% for particles of 10 microns and above.
Operation: The system captures and removes cooking vapors using capture jets and laminar-flow air supply, preventing mixing with fresh air and ensuring no contact between cooking vapors and building structures, thus enhancing fire safety.
Capture Jet Technology: This technology includes horizontal and vertical nozzles that direct vapors towards extraction plenums, preventing recirculation and increasing efficiency by 15% compared to traditional systems.
Design Features: The arched design of the ceiling panels increases containment capacity and capture efficiency. Laminar-flow air supply modules ensure draught-free air distribution, enhancing user comfort.
Filtration and Maintenance: KSA cyclonic filters minimize grease deposits and are 95% efficient in removing 10 mm particles. The system allows easy access for maintenance and cleaning.
Lighting: The system provides uniform lighting with adjustable electronic ballast, enhancing visual comfort. Integrated lighting with high-frequency fluorescent tubes is standard, with IP54 protection and resistance to temperatures above 90°C.
Construction and Components: Constructed from AISI 304 stainless steel, the system includes various modules for extraction, air supply, and lighting, offering flexibility in kitchen layout modifications.
Installation Recommendations: Installation heights are specified based on kitchen size to ensure optimal air flow and comfort.
Procedures: To calculate the total pressure drop for each extraction plenum, the total flow rate is divided by the number of filters. Tables are provided for determining pressure drop, sound level, and extraction rate per filter. Each extraction plenum is equipped with a TAB plug for pressure testing, allowing for flow calculation per filter.
Standards and Recommendations: The recommended flow values comply with VDI 2052 and DIN 18869 standards, limiting air velocity in the occupied zone to less than 0.25 m/s. The sound pressure level should not exceed 50 to 60 dB at 1.7 m from floor level, and the filters must be UL- and NSF-certified.
Technical Features: Capture Jet modules are integrated into the ceiling with aerodynamic nozzles to prevent draughts. Laminar-flow supply modules distribute air uniformly to avoid draughts and disturbances. Cover panels are arched and designed for easy maintenance access.
Key Data from Tables: The tables provide detailed data on pressure drop (DPst), sound levels (LpA), and extraction rates per filter at various flow rates and speeds. Correction factors for sound levels based on the number of filters are also included.
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Catalog excerpts

KCJ-1

1 20/KCJ/0000/1008/EN KCJ - Closed kitchen ceiling with Capture Jet™ system KCJ Closed kitchen ceiling with Capture Jet™ system • Maximum thermal and acoustic comfort • Optimal hygiene, air quality, and safety • Energy savings • Easy cleaning and maintenance • Excellent visual comfort and pleasant working environment • Turnkey projects: design, installation, and implementation by a team of experts • Adaptability to developments in the kitchen • Many customisation opportunities The kitchen ceiling with KCJ Capture Jet system is a flexible and aesthetically pleasing solution that harmoniously combines several functions: extraction, air supply, lighting, and a suspended ceiling. All components are designed to guarantee optimal hygiene levels and easy maintenance in accordance with HACCP recommendations. The ceiling is suitable for central kitchens but also for all closed cooking areas or demonstration kitchens characterised by: - High concentrations of equipment - Use of mostly steam-producing equipment - A strong architectural or decorative focus Featuring a closed design and manufactured entirely of stainless steel, the product is equipped with the latest dual Capture Jet technology constituting an outer boundary. Combined with a laminar-flow-type compensation system, it helps to reduce extract air flow rates by at least 15% compared to traditional ventilated ceilings while retaining maximum air quality and comfort for users. The kitchen area is freed from the effects of a hood. From the very first day, the entire kitchen benefits from additional integrated uniform and direct lighting. The visual comfort and the impression of size are incomparable. Also, the kitchen ceiling system provides excellent fire protection, limiting the spreading of fire in the building. Extraction plenums are equipped with KSA highefficiency cyclonic filters. They are designed such that their number and location can be adjusted to suit any development of the kitchen space.

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KCJ-2

2 1 2 3 1 20/KCJ/0000/1008/EN KCJ - Closed kitchen ceiling with Capture Jet™ system Operation Cooking equipment generates large plumes of hot air, loaded with solids, grease vapours, water, and odours. These plumes or convective flows (1) naturally rise toward the kitchen ceiling. While the absence of containment screens on a kitchen ceiling completely releases the volumes, providing unrivalled working comfort, the convective flows are left to their own devices. The combination of the capture jets (2) and the laminar-flow air supply (3) allows convective flows to rise freely and be removed by...

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KCJ-3

3 KCJ - Closed kitchen ceiling with Capture Jet™ system 20/KCJ/0000/1008/EN Double and peripheral capture jets (patent pending) • 15% greater efficiency than traditional ceilings • Increased capture and containment capacity • Elimination of the risk of cooking vapour re-circulation • Energy savings with optimal air quality The Capture Jet technology consists of two sets of nozzles, one vertical and one horizontal. - The horizontal nozzles push vapours back toward the extraction plenum. - The vertical nozzles increase the containment volume and prevent vapours escaping from cooking areas and entering...

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KCJ-4

4 °C 20/KCJ/0000/1008/EN KCJ - Closed kitchen ceiling with Capture Jet™ system Laminar-flow air supply modules • Completely draught-free compensation control • A high comfort levels for users The air supply modules are designed to spread fresh air through the kitchen at extremely low velocity . The absence of draughts not only helps to avoid dispersing convective flows from the cooking equipment but also guarantees users' comfort. The modules are composed of a distribution cylinder, which enables flow velocity to be reduced and fresh air to be uniformly distributed in the plenum. The flow is...

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KCJ-5

5 KCJ - Closed kitchen ceiling with Capture Jet™ system 20/KCJ/0000/1008/EN KSA cyclonic filters • Minimisation of grease deposits in the ducts • Hygiene and safety The KSA cyclonic filters are composed of honeycomb profiles. This special shape forces the air to swirl inside the profiles. The centrifuge effect is significant and, above all, continuous – especially in comparison to the action of traditional filters. Particles are thus pushed against the profiles. The collected condensation flows naturally towards the extraction plenum drains. The KSA filters are 95% efficient in removal of 10...

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KCJ-6

6 2 14 3 1 6 10 5 11 13 15 8 9 1 3 14 10 13 1 12 13 15 7 7 4 4 °C 2 14 3 1 6 10 5 11 13 15 8 9 1 3 14 10 13 1 12 13 15 7 7 4 4 °C 20/KCJ/0000/1008/EN KCJ - Closed kitchen ceiling with Capture Jet™ system General principles • Extraction plenums constructed from AISI 304 stainless steel, 320 grain, with no visible screws and rivets. TAB™ (Testing and Balancing) plug for pressure testing for direct control of air flow rates. Flanges with 1.5 mm welded seam and plenum body with 1 mm. 1 - Single plenum 2 - Single plenum with integrated light fitting 3 - Double plenum with integrated light fitting...

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KCJ-7

7 1 3 5 6 4 2 535 265 450 300 300 450 300 250 385 800 535 800 128 135 285 135 300 90 620 265 Ø200 Ø200 Ø100 300 300 1000...3000 1000...3000 1200 / 1500 / 1800 / 2100 1 2 3 4 KCJ - Closed kitchen ceiling with Capture Jet™ system 20/KCJ/0000/1008/EN Constructed from AISI 304 stainless steel, 320 grain, with no visible screws and rivets. Strong side flanges, with a thickness of 1.5 mm. Welded seam for perfect rigidity and waterproofing. TAB plug for pressure testing for quick and reliable control of air flow rates. 1 - EP/S – standard single plenupm without light fitting 2 - EP/SF – extra-flat single...

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KCJ-8

8 Ø200 Ø200 1200 / 1500 / 1800 / 2100 1 2 620 500 300 285 1 2 3 1 2 900 ... 2100 400 500 400 3 850 ... 1600 548 548 548 500 350 250 560 285 285 285 Ø180 Ø180 Ø180 20/KCJ/0000/1008/EN KCJ - Closed kitchen ceiling with Capture Jet™ system Laminar-flow air supply modules Active ceilings (extraction areas) Plenum pinpoint extraction 1 - CJ/C – laminar-flow air supply module with capture jets 2 - LF/A – single air supply module • Single air supply module: Plenum of galvanised steel. Tubular flow rate distribution system in perforated galvanised steel. Integrated balancing plate. Anodised aluminium...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.