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HD-Socket Lifting System

HD-Socket Lifting System
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HD-Socket Lifting System

Product catalog summary
Introduction
The HALFEN HD Socket Lifting System is engineered for high performance and safety in lifting precast concrete elements. It utilizes specially tempered steel that surpasses DIN EN 10025 standards, ensuring consistent performance in various environmental conditions. The system adheres to European machine guidelines (MD) 2006/42/EC and VDI/BV-BS 6205 regulations, guaranteeing safety and quality through rigorous testing and certification.
System Overview
The HD Socket Lifting System comprises various anchors and lifting devices tailored for different applications and load classes, suitable for lifting a wide range of precast concrete elements. Load classes range from 1.3 to 25.0, depending on the anchor type.
Anchor Types
- HD Transport Anchor: Suitable for various precast elements.
- HD Short Anchor: Used for transporting slab elements.
- HD Rod Anchor: Designed for thin structural elements.
- HD Plate Anchor: Used for large, thin slabs lifted perpendicular to their surface.
Lifting Devices
- HD Lifting Link: For lifting elements with cast-in HD Transport anchors.
- HD Perfect Lifting Head: Suitable for diagonal and shear loads.
- Rotary Head Clutch: For tilting and pitching applications.
- HD Adapter: Allows use with DEHA Universal head lifting link.
Accessories
The system includes accessories such as nailing plates, sealing caps, and identification caps to secure anchors to formwork and protect against impurities, available in various materials and sizes.
Installation and Application
Detailed instructions are provided for installing and applying the HD Socket Lifting System, ensuring compliance with safety standards and optimal performance. Regular quality control and third-party testing ensure reliability and safety.
Specifications
The HD Transport anchor system is designed for lifting and transporting precast concrete elements, with load classes specified and color-coded for different capacities. Stainless steel is required for permanent installations or harsh conditions.
Safety and Identification
All equipment must be clearly marked with identification numbers, load classes, and manufacturer details. Safety factors are specified for different failure modes, and installation instructions must be available on-site.
Installation and Application
Installation requires adherence to technical specifications such as load capacity, edge distance, and load direction. Calculations for tension force on anchors consider factors like element weight and dynamic loads.
Design Considerations
Adhesion to formwork should be minimized before lifting, with specific values provided. Reinforcement recommendations ensure correct load distribution and prevent concrete failure.
Maintenance and Usage
Only HD Lifting links and HD Perfect lifting heads should be used. Regular checks by trained personnel are required to ensure safety and integrity.
Load Capacities
Detailed tables list allowable load capacities for various load classes under different conditions, specifying minimum element thickness and required reinforcement.
Reinforcement Requirements
Reinforcement details are provided for axial, diagonal, and shear loads, emphasizing proper placement for full load capacity and safety.
Recommendations
Stainless steel sockets are recommended for external applications. Formwork lubricant and wax are advised to facilitate installation and removal.
Additional Notes
Specific instructions are included for offset HD Rod Anchors and HD Plate Anchors, detailing their application in sandwich panels and large, thin-walled elements.
Safety and Maintenance
All lifting equipment must be checked for damage before use, with optional certificates available for compliance confirmation. Annual inspections are required to check wear limits.
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Catalog excerpts

HD-Socket Lifting System-1

HD SOCKET LIFTING SYSTEM This catalogue conforms to the installation and application instructions according to the VDI/BV-BS 6205 guidelines

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HD-Socket Lifting System-2

Certified quality from HALFEN – Connect to the safe side. VDI/BV-BS 6205 HALFEN Anchors meet the requirements of the European machine guideline (MD) 2006/42/EC. The required steel load capacity for transport systems is defined in these guidelines. The regulation titled “Transport anchor and Transport anchor systems for precast concrete elements“ represents up-to-date technological knowledge in this field. To also ensure safe use of transport anchor systems with the required resistance values for cast-in anchors, HALFEN Transport anchor and transport anchor systems also meet the requirements of...

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HD-Socket Lifting System-3

Load class for lifting a wide range of dierent format precast concrete elements Load class for application in sandwich elements; is used with a compensating beam for transporting and installation for transporting slab elements; for example floor and roof slabs Application for application in especially thin structural elements; garage walls, utility and modular structures HD Plain anchor with hole 6376 for transporting large, thin precast slabs for lifting thin precast walls or for use with elements that are lifted perpendicular to their low-strength concrete. Load transmission in the main surface...

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HD-Socket Lifting System-4

HD- S OC K E T L I F TING S YS TE M System Overview HD Transport anchor HD Anchor 6360 Load class for lifting a wide range of dierent format precast concrete elements for application in especially thin structural elements: garage walls, utility and modular structures for application in sandwich elements; is used with a compensating beam for transporting and installation HD Plain anchor with hole 6376 for transporting slab elements; for example floor and roof slabs Application Load class for transporting large, thin precast slabs for lifting thin precast walls or for use with elements that are...

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HD-Socket Lifting System-5

HD- S OC K E T L I F TING S YS TE M System Overview DEHA HD Anchor accessories HD Nailing plate, plastic 6358 12 – 52 Combi nailing plate, steel core + replacement ring 6510 Combi nailing plate, steel core + replacement ring 6520 Ring: plastic, Thread: steel Ring: plastic, Thread: steel to secure the HD Anchor to formwork when using the HD link (6362), the rotary head link (6367), the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102) to secure the HD Anchor to formwork when using the HD lifting link (6362), the rotary head link (6367) and the HD Perfect head (6377)...

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HD-Socket Lifting System-6

HD- S OC K E T L I F TING S YS TE M Selection Chart — Anchors Load class Load class Socket stainless steel A4 Socket zinc-plated Load class Socket stainless steel A4 Article number Load class Load class Article number Socket zinc-plated Article number Article number Socket stainless steel A4 Socket zinc-plated Article number Load class Article number Socket stainless steel A4

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HD-Socket Lifting System-7

HD- S OC K E T L I F TING S YS TE M Selection Chart — Accessories and Lifting Links HD Anchor accessories Plastic nailing plate HD Nailing plate, steel HD Nailing plate, magnetic HD Nailing plate, steel with thread-reduction, pre-assembled Article number Article number Article number Article number Article number HD Anchor accessories Nailing plate, steel core Nailing plate, steel core Retaining bolt Mould for recess fillers Article number Article number Article number Article number Article number Article number HD Anchor accessories Sealing cap Flat seal, rubber Tool for steel nailing plate...

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HD-Socket Lifting System-8

HD- S OC K E T L I F TING S YS TE M Lifting Links and Clutches — Application Notes Lifting links HD Perfect head HD Rotary head link Universal head clutch Preparation and installing to the formwork Fix the nailing plate to the formwork (the steel nailing plate is held in place with a retaining bolt). sleeve. The sleeve protection is in place on delivery. Colour codes; load classes Colour Load class green Steel nailing plate: Use a retaining screw to fix the HD Anchor and the nailing plate to the formwork. nailing plate (see cut-away detail below). position (depends on the position of subsequent...

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HD-Socket Lifting System-9

Safety regulations Stainless steel transport anchor The transport anchor system consists of the permanently cast-in transport anchor and the temporarily connected lifting equipment. The basic principles for dimensioning and application of transport anchors can be found in the VDI/BV-BS 6205 guidelines. The methods in the guidelines represent current technology. All DEHA Lifting and hoisting equipment are clearly and visibly marked. According to (VDI/BV-BS Regulations) “safety regulation for lifting anchors and systems“, identification marking of all lifting elements must remain clearly visible,...

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HD-Socket Lifting System-10

HD- S OC K E T L I F TING S YS TE M Installation and Application Criteria for anchor selection Maximum load capacities, edge distances and installation values can be found in the respective tables. Irrespective of the selected anchortype (selected according to the load acting on the anchor) the following factors must be taken into account for calculation: The number of anchors determines the type of hoist that needs to be used. A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis. Hoists with more than three cables are deemed statically...

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HD-Socket Lifting System-11

HD- S OC K E T L I F TING S YS TE M Installation and Application Load on the anchor — dead-weight Dead-weight of the element: Volume × specific weight of the concrete Increase factors: • Dynamic loads Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the load’s centre of gravity: Short chains have an unfavourable effect. The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account. The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity. Cables made...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.