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HALFEN Cast-In Channels

HALFEN Cast-In Channels
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HALFEN Cast-In Channels

Product catalog summary
HALFEN Cast-In Channels Overview
1. HALFEN Channels HTA-CE
  • Application Examples: Used in various structures such as curtain walls, bridges, and tunnels.
  • General Information: Available in cold-rolled and hot-rolled forms, suitable for dynamic loads, with high corrosion resistance.
  • Materials and Corrosion Protection: Made from high-quality materials for durability.
  • Installation and Assembly: Easy installation with standard tools.
  • Product Range and Geometry: Wide range of types available.
  • HALFEN Bolts HS/HSR: Specific bolts for use with HALFEN channels.
  • Calculation and Software: Calculation program provided for compliance with European standards.
2. HALFEN Channels HZA
  • Application Examples: Similar to HTA-CE channels.
  • Product Range and Bolts: Includes specific bolts for HZA channels.
3. HALFEN HGB Rail Fixings
  • Application Examples: Used in rail systems.
  • Materials and Corrosion Protection: Ensures longevity and reliability.
4. HALFEN HTU Channels
  • Application Examples: Fixings for trapezoid metal plates.
5. Roof and Walls
6. HALFEN HCW Curtain Wall
  • Application Examples: Specific channels and brackets for curtain wall installations.
7. Accessories
  • Components: Includes nuts, washers, threaded rods, and clamping plates.
European Technical Approval (ETA)
  • HALFEN HTA-CE channels have received European Technical Approval, ensuring compliance with European standards.
Quality Assurance
  • Products undergo stringent quality control, meeting DIN EN ISO 9001:2008 standards.
Specifications:
The document outlines specifications for materials, corrosion protection, and fire-resistance requirements. Channels are made from steel and stainless steel, with hot-dip galvanization for corrosion protection.
Materials and Standards:
Includes steel types 1.0038 and 1.0044, and stainless steel types 1.4404, 1.4571, 1.4529, and 1.4547.
Corrosion Protection:
Corrosion resistance is categorized into classes for different environments.
Applications:
Used in bridge and tunnel construction, sewage treatment plants, and chemical industry installations.
Installation Procedures:
Detailed installation instructions are provided, emphasizing proper bolt alignment and torque values.
Product Range and Identification:
Includes various profiles and bolt types, with specifications for dimensions and load capacities.
Tables and Data:
Contains tables detailing material standards, corrosion resistance classes, and product dimensions.
Design Resistance:
Provides tables of design resistance values for HALFEN bolts, categorized by material and strength class.
Torque Values:
Recommended torque values for HALFEN bolts are provided.
End Anchor Selection:
Guidelines for selecting end anchors for various profiles are included.
Calculation Basics:
Outlines a verification method for ensuring structural integrity.
Software and Verification:
HALFEN HTA-CE software facilitates the selection and verification of cast-in channels.
Installation and Application:
Offers fast and economical installation, suitable for dynamic loads.
Material and Corrosion Protection:
Channels and bolts are available in various finishes for corrosion protection.
Conclusion: HALFEN Cast-in Channels provide a reliable solution for anchoring in concrete structures, supported by comprehensive software tools and compliance with European standards.
HALFEN HGB Handrail Connections
  • Load Cases: Provides a calculation example for load case 2, involving vertical load plus wind.
  • Design Resistance: Design resistance for steel bolts and channels is specified.
HALFEN HTU Cast-in Channels
  • Product Description: Designed for attaching trapezoidal steel sheets to concrete.
  • Advantages: Offers safe and low-slip anchorage.
Installation and Assembly
  • Installation Guidelines: Detailed instructions for the use of self-tapping screws.
Product Range and Specifications
  • Channel Types: Lists various HTU channel configurations.
Additional HALFEN Products
  • Other Systems: Briefly mentions other HALFEN products and their applications.
Overview: This document is a technical catalog detailing various construction accessories and systems.
Specifications: Provides detailed specifications for different types of bolts and channels.
Procedures: Outlines recommended design values for load capacities.
Standards and Norms: References various DIN standards for components.
Recommendations: Provides recommendations for the use of HALFEN products.
Accessories: Lists a wide range of accessories with their intended use.
Application Examples: Includes examples of how HALFEN framing channels can be attached to various substructures.
Contact Information: Provides contact details for HALFEN subsidiaries.
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Catalog excerpts

HALFEN Cast-In Channels-1

HALFEN CAST-IN CHANNELS CONCRETE

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HALFEN Cast-In Channels-2

HALFEN C AS T-IN CHANNEL S Contents 1 HALFEN Channels HTA-CE - Application examples General Materials / Corrosion protection Installation / Assembly Product range Geometry HALFEN Bolts HS / HSR Available types HTA-CS (Curved channels) Calculation Software Dynamic loading Application examples Product range HALFEN Bolts HZS Calculation Dynamic loading 3 HALFEN HGB Rail fixings - Application examples General Materials / Corrosion protection Installation / Assembly Product range Calculation 4 HALFEN HTU Channels – fixings for trapezoid metal plates - Application examples General / Materials Installation...

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HALFEN Cast-In Channels-3

HALFEN C AS T-IN CHANNEL S Contents Application examples HALFEN HSF Rafter shoe HALFEN HNA Timber anchor Masonry connection - system ML / BL HALFEN Dowels Firewall - Joints SPV Restraint with turnbuckle HKZ Restraint tie HVL Anchoring system HALFEN HKW Corner protection 6 HALFEN HCW Curtain Wall - Application examples General Product range HALFEN Channel HCW 52/34 for curtain wall - connections HALFEN Channel HTA-R and HZA-R with ribbed steel anchors Brackets HCW-ED and HCW-EW for front-of-slab installation Brackets HCW-B1 and HCW-B2 for top-of-slab installation Nuts, Washers Threaded rods, hexagonal...

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HALFEN Cast-In Channels-4

APPLIC ATION EXAMPLES HALFEN C AS T-IN CHANNEL S Areas of Application CURTAIN WALL POWER STATIONS HTA-CE Channels 2 Edificio Gas Natural, Barcelona Power station 4 Passerelle Simone de Beauvoir, Paris RheinEnergieStadion, Cologne HTU Trapezoidal sheet panels Curtain Wall Lift fixings, guide rails Lötschberg-Base tunnel, Switzerland Timber pitched roof construction

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HALFEN Cast-In Channels-5

HALFEN Cast-in channels HTA-CE The advantages at a glance part from excellent adjustability, HALFEN Cast-in channels save considerable installation time. The result: faster construction and therefore reduced overall cost. HTA-CE Channels HALFEN HTA-CE Channels Safe and reliable HALFEN HTA-CE Channels • no damage to the reinforcement • approved for fire-resistant structural elements • suitable for use in concrete pressure and tensile stress zones • high corrosion resistance steels available • suitable for dynamic loads • European Technical Approval • precise calculation with HALFEN-Software hot-rolled...

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HALFEN Cast-In Channels-6

HALFEN C AS T-IN CHANNEL S HTA -CE Application Examples CURTAIN WALL CURTAIN WALL HTA-CE Channels 2 Fixings for Curtain-wall façades Fixings for Curtain-wall façades LIFTS/ELEVATOR FIXINGS 4 Seat fixings, St. Jakob-Park, Basel NOISE BARRIERS Fixing guide rails with HALFEN Channels Curtain Wall Fixings of noise barriers to concrete posts UTILITY TUNNELS Fixings for drainage systems Utility pipes with curved anchor channels Fixing of over-head cables in railway tunnels

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HALFEN Cast-In Channels-7

HALFEN C AS T-IN CHANNEL S HTA -CE General European Technical Approval ETA • A comprehensive and sophisticated test program is needed to acquire an ETA. Furthermore, all further criteria required for approval must be satisfied. Planners and users can rest assured that the HALFEN HTACE Cast-in channels have all assured properties. Moreover, the properties of different products are comparable, as these are determined with a clearly defined and identical test program. • As the ETA also includes detailed specifications on internal and third party quality control of ongoing production, the user can...

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HALFEN Cast-In Channels-8

HALFEN C AS T-IN CHANNEL S HTA -CE General European standard CEN/TS 1992-4 HTA-CE Channels Planning standards apply for the whole of the European Union The European standard CEN/TS 1992-4 covers the design method for “Design of fastenings for use in concrete”. This approval represents current state of the art technology standards and may be used in all applications. ETA - 09 / 0339 432-CPD-8394-01 To apply the new European calculation method, product specific values such as load bearing capacities or form coefficients are necessary. These and further special regulations for dimensioning are included...

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HALFEN Cast-In Channels-9

HALFEN C AS T-IN CHANNEL S HTA -CE General European standard CEN/TS 1992-4 The European Technical Approval is a confirmation of the usability of a building product as defined by the Construction Products Directive (CPD). The resistances to steel failure are listed in the European Technical Approval ETA. The load bearing capacities are provided with dimensioning equations. Here all influences on the load bearing capacity of the anchor channel are taken into consideration. The HALFEN Cast-in channel may be used in all concrete strength classes from C12/15 to C90/105. The planned strength is incorporated...

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HALFEN Cast-In Channels-10

HALFEN C AS T-IN CHANNEL S HTA -CE General Verification method according to CEN/TS 1992-4 HTA-CE Channels The design method for anchor channels included in part 3 of the standard series has been completely redesigned. According to ETA-09/0339, verifications required for splitting failure Verification method according to CEN/TS 1992-4 Tensile stress Shear stress Type of failure Anchor Type of failure NaEd ≤ NRd,s,a Connection between anchor and channel NaEd ≤ NRd,s,c NEd ≤ NRd,s,l Concrete cone failure Anchor Steel failure Local buckling in the channel Bolt Steel failure when under load and blow-out...

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HALFEN Cast-In Channels-11

HALFEN C AS T-IN CHANNEL S HTA -CE General HTA-CE Channels 1 Fire-resistance From an engineering point of view, the fire-resistance requirements are similar to those set in section 3.2.7. of the standard building approval Z-21.4-34. The approval can be downloaded from our website www.halfen.de. 2 Fatigue All stated resistance values Δ F are specified according to general building approval Z-21.4-34 (see page 37). ETA values are currently under revision. The RAL seal of quality is a guarantee for coherence with the products‘ technical characteristics and the product service including: • specification,...

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HALFEN Cast-In Channels-12

HALFEN C AS T-IN CHANNEL S HTA -CE Materials / Corrosion Protection HTA-CE Channels Dipped in a galvanizing bath at a temperature of approx. 460°C, a method used primarily for open-profile channels. Electrochemical process. HALFEN Bolts are available with a special CrVI -free coating. HALFEN Cast-in channels, steel, hot-dip galvanized Steel Material Zinc coat Channel profile Weld-on anchor  Steel according to DIN EN 10 025-2 and HALFEN specification HALFEN Bolts, galvanized steel Steel Material Chromium is the most important alloy element in stainless steel. A specific chromium concentration...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.