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Frimeda LIFTING ANCHOR SYSTEM

Frimeda LIFTING ANCHOR SYSTEM

Product catalog summary

FRIMEDA Lifting Anchor System Overview
The FRIMEDA Lifting Anchor System is designed for the safe transport and installation of prefabricated concrete components. It offers a wide range of anchors and accessories, making it adaptable to various applications. The system is user-friendly and allows for visual inspection to ensure functionality.

Specifications
The system includes various anchor types such as spread anchors, two-hole anchors, erection anchors, and more, each suited for specific applications like columns, beams, trusses, and wall units. Key parameters include component thickness, concrete grade, and reinforcement requirements.

Procedures
Dimensioning aids and installation instructions are provided, emphasizing the importance of proper selection and use of system components for safe operation. The TPA-WIN software is available for anchor selection and dimensioning, offering calculations and printable scale drawings.

Standards and Certifications
The system is CE-marked and available in hot-dip galvanized versions. The Quality Management System of Halfen GmbH is certified according to DIN EN ISO 9001:2008.

Recess Formers and Holding Plates
Materials like plastic, rubber, and steel are used for different applications, ensuring durability and resistance to formwork treatment agents. Installation methods vary based on the type of recess former or holding plate used.

Ring Clutches
The system includes manual and pneumatic release options for ring clutches, with load groups ranging from 1.25 to 26.0 tons.

Technical Support
Technical consultation is available for special queries related to the system, with contact information provided in the brochure.

Advantages
Key benefits include a wide range of anchor types, easy and safe connection/disconnection, no load group confusion, and proven system reliability over many years.

System Components
The FRIMEDA system consists of two main components: the anchor, which is embedded in concrete, and the ring clutch, which is used for lifting. The ring clutch can be manually or remotely released and is designed to handle loads in various directions.

Load Group System
The system classifies components into load groups, ensuring that ring clutches are only connected to compatible anchors, preventing incorrect connections and ensuring safety during lifting operations.

Anchor and Ring Clutch Markings
Each anchor and ring clutch is marked with the manufacturer's quality mark, type designation, load capacity, and production date, ensuring traceability and compatibility between components.

Safety and Dimensioning
Safety rules and dimensioning guidelines are outlined, including breakage strengths for different components and factors affecting load capacity, such as concrete strength, anchor depth, and load direction.

Dynamic Forces and Adhesion
The document discusses dynamic forces generated during lifting and the adhesion between concrete and formwork, providing guidelines for calculating these forces and minimizing adhesion before lifting.

Multiple Slings and Load Distribution
Guidelines for using multiple slings and ensuring even load distribution are provided, emphasizing the importance of symmetrical anchor arrangements and the use of spreader beams to avoid uneven load distribution.

Calculation Example
An example calculation for dimensioning anchors in a slab unit is provided, illustrating the factors to consider during lifting and transport both in manufacturing plants and on construction sites.

Specifications and Load Groups
The document outlines specifications for various ring clutches and their components, categorized by load group capacity, ranging from 1.25 to 26.0 tons, with detailed dimensions provided for each component.

Procedures and Safety Checks
Regular safety inspections are mandatory for all lifting devices, including ring clutches. Specific checks include examining locking bolts, clutch heads, shackles, and wire cables for wear and damage.

Operating Principles
The operation of ring clutches is described, including manual and pneumatic release mechanisms, designed to prevent unintentional release and ensure safe handling of precast units.

Installation and Application
Instructions for installing anchors and using the FRIMEDA Transport Anchor System are provided, with recommendations for using installation aids and avoiding damage to formwork.

Misuse and Precautions
Potential misuse scenarios are highlighted, advising on permissible load directions and angles to prevent damage to the anchor or slab.

Accessories and Components
A list of accessories required for different lifting configurations is provided, emphasizing the importance of regular checks and maintenance.

Contact Information
HALFEN is represented globally with sales offices and distributors. Key contact details for various countries are provided.

Notes Regarding the Catalogue
The catalogue reserves the right to make technical and design changes. The information is based on the latest technology at the time of publication.

Quality Management System
The Quality Management System of Halfen GmbH is certified according to DIN EN ISO 9001:2008 for locations in Germany, Austria, Poland, Switzerland, and the Czech Republic.

Catalog excerpts

Frimeda LIFTING ANCHOR SYSTEM CONCRETE

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F rimeda L iftin g A nchor S y stem Product Information FRIMEDA offersk e n its lifting anchor H e a d i m B a l with system a proven, safe, robust and economical system for the transport and installation of prefabricated concrete components. The system is easy to use, and its functional capability is easy to check by visual inspection. Thanks to the large range of special transport anchors available and a comprehensive range of accessories, the FRIMEDA lifting anchor system can be adapted to almost all transport and installation applications. As for all lifting anchor systems, the safe use of...

Open the catalog to page 2

FRIMEDA lifting anchor system 11 Calculation of load group tables 18 FRIMEDA lifting anchors 19 Spread anchors TPA-FS 19 Two-hole anchors TPA-FZ 24 Erection anchor TPA-FA / Unilateral erection anchor TPA-FE 27 Plate anchor TPA-FP 30 Flat foot anchor TPA-FF 37 Garage anchor TPA-FG 33 Double ended column anchor TPA-FD 34 Sandwich panel anchor TPA-FX 36 Universal anchor TPA-FU 1.25-12 37 FRIMEDA recess formers, holding plates and holding bolts 38 Holding plates and holding bolts 40 FRIMEDA ring clutches 42 Ring clutch TPA-R1 with clasp for manual release 42 Ring clutch with cable loop TPA-R2 42...

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FRIMEDA TPA-Anchor Spread anchor TPA-FS Plate anchor TPA-FP Double ended column anchor TPA-FD Main applications: Main applications: Main applications: Columns, beams, trusses, wall units, Very thin ceiling slabs with surface-embedded anchors Component thickness, concrete Component thickness, concrete grade, reinforcement crete grade, reinforcement grade, reinforcement Two hole anchor TPA-FZ Flat foot anchor TPA-FF Sandwich panel anchor TPA-FX Main applications: Main applications: Main applications: Prestressed concrete trusses, Ceiling slabs with surface- Sandwich panels thinwalled elements,...

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FRIMEDA attachment links Ring clutch TPA-R1 with shackle for manual release Load group 2,5 - 26,0 with wire cables for manual release Load group 1,25 - 10,0 with wire cables for manual release Load group 26,0 with pneumatic remote-control release Load group 2,5 - 26,0 with manual remote control by bowden cable Load group 2,5 - 26,0

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SYSTEM OVERVIEW FRIMEDA recess former ( see page 38/39 ) Material: Plastic Application: For all anchors except TPA-FU Installation: Holding plates H1, H2, H4, Special features: High durability and good resi- stance to formwork treatment Material: Rubber Application: For anchors TPA-FS, TPA-FZ, TPA-FD, TPA-FP and TPA-FF Installation: Holding plate H3; holding bolt S1 in combination with Special features: High durability and good resi- stance to formwork treatment Material: Rubber Application: For anchor TPA-FG Installation: By locking bracket Special features: High durability and good resi- stance...

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FRIMEDA holding plates and holding bolts ( see page 38/40 ) TPA-H1 Fixing to the form work with retaining bolt S1 or by nailing TPA-HM Application: TPA-A9 to load group 10t Installation: Fixing to the steel form work TPA-A2 only in combination with holding plate TPA-H3 TPA-V1 Material: Application: Installation: Polystyrene Recess filler to keep the recess clean during starge TPA-A1, TPA-A2, TPA-A3, TPA-A4, TPA-A5, TPA-A9 and TPA-AM

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Spread anchor TPA-FS Two hole anchor TPA-FZ Load group TPA-FS 0,7-11 TPA-FS 1,4-11 TPA-FS 1,4-16 TPA-FS 2,0-13 TPA-FS 2,0-16 TPA-FS 2,0-21 TPA-FS 2,5-15 TPA-FS 2,5-20 TPA-FS 2,5-25 TPA-FS 3,0-16 TPA-FS 3,0-20 TPA-FS 3,0-28 TPA-FS 4,0-18 TPA-FS 4,0-24 TPA-FS 4,0-32 TPA-FS 5,0-18 TPA-FS 5,0-24 TPA-FS 5,0-40 TPA-FS 7,5-26 TPA-FS 7,5-30 TPA-FS 7,5-42 TPA-FS 10,0-30 TPA-FS 10,0-37 TPA-FS 10,0-52 TPA-FS 14,0-37 TPA-FS 14,0-46 TPA-FS 22,0-50 TPA-FS 22,0-62 TPA-FS 0,7-11 FV TPA-FS 1,4-11 FV TPA-FS 1,4-16 FV TPA-FS 2,0-13 FV TPA-FS 2,0-16 FV TPA-FS 2,0-21 FV TPA-FS 2,5-15 FV TPA-FS 2,5-20 FV TPA-FS 2,5-25...

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T he R an g e TPA-Anchor / TPA-Attachment links Plate anchor TPA-FP Double ended column anchor TPA-FD Load group Load group hot-dip galvanised mill finish Garage anchor TPA-FP Designation Order No. hot-dip galvanised 0070.110- Load group mill finish Sandwich panel anchor TPA-FX hot-dip galvanised TPA-FD 5,0-43 Designation mill finish hot-dip galvanised mill finish Universal anchor TPA-FU Load group 26 Designation mill finish mill finish hot-dip galvanised

Open the catalog to page 9

Recess former and accessories Recess former . .. Order No. ^ . .. Order No. ^ . .. Order No. ^ . .. Order No. ^ . .. Order No. ^ . .. Order No. Recess former Recess filler ^ . .. Order No. ^ . .. Order No. ^ . .. Order No. ^ . .. Order No. ^ . .. Order No. ^ . .. Order No. Holding plates Holding bolts

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F rimeda L iftin g A nchor S y stem General information The FRIMEDA lifting anchor system consists of a steel component inset into the concrete (the anchor) and a lifting component (the ring clutch). The prefabricated concrete component is lifted and transported by means of a ring clutch, which is locked to the anchor casted into concrete. The design and shape of the ring clutch and anchor enable the lifting of the load in almost any load direction. The ring clutch can be unlocked either manually, direct at the clutch head, or by remote release. The anchors are made of special-quality flat steel....

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F rimeda L iftin g A nchor S y stem General information Marking of ring clutches Marking of transport anchors • System type designation • Anchor type • S = Spread anchor • Z = Two hole anchor • P = Plate anchor • A = Erection anchor • E = Unilateral erection anchor • G = Garage anchor • F = Flate foot anchor • D = Double ended column anchor • X = Sandwich panel anchor • U = Universal anchor • Loadrate [t] • Manufacturer´s sign FRIMEDA • Anchor length The marking of the clutch heads is the same for all types. It consists of: • The manufacturer’s quality mark "FRIMEDA" • Factory code, e.g. ”81“...

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F rimeda L iftin g A nchor S y stem Dimensioning Safety rules A lifting anchor system consists of the transport anchors permanently anchored in the prefabricated concrete component and the temporarily attached lifting clutch. The “Hauptverband der gewerblichen Berufsgenossenschaften” has issued “Safety rules for transport anchors and systems of prefabricated concrete components” (BGR 106), which represent the generally acknowledged status of the technology. For the calculation of the weight (G) of a normally precast reinforced concrete unit in accordance with DIN 1055-1 (06/2002), a specific...

Open the catalog to page 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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