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The cooling of industrial processes in the low temperature range with GEROtherm® horizontal heat exchanger

The cooling of industrial processes in the low temperature range with GEROtherm® horizontal heat exchanger

The cooling of industrial processes in the low temperature range with GEROtherm® horizontal heat exchanger

Product catalog summary
Introduction
The document discusses the implementation of GEROtherm® horizontal heat exchangers by HakaGerodur for cooling industrial processes in the low temperature range. This initiative is driven by the need for environmental protection and energy efficiency amid rising raw material and energy costs.

Specifications
The GEROtherm® system utilizes free spaces as energetic heat exchanger surfaces, leveraging the sub-surface temperature and ambient coldness to cool production water. The system covers an area of 14,000m² and achieves a cooling load of 1,200–2,000 kW with a coefficient of performance (COP) between 80 and 135. The pumping power required is 15 kW.

Procedures
The installation involves laying earth collector pipes on a mineral substructure, connected to distribution systems and existing cooling systems. The system's efficiency is enhanced by replacing the collector covering with a special composite material.

Performance and Efficiency
The system's cooling performance averages 1,500 kW, outperforming conventional refrigeration by a factor of 25. It is expected to save over 450 tons of CO2 annually. The system's efficiency was proven during the 2006/2007 trial period, with investment costs expected to be amortized within two years.

Relevance and Impact
This pilot project is one of the largest geothermal heat exchanger systems in Germany for cooling production water. It demonstrates significant potential for energy savings and CO2 reduction, contributing to environmental protection efforts.

Conclusion
The GEROtherm® horizontal heat exchanger offers a modular solution adaptable to various technical requirements, providing a sustainable and efficient cooling method for industrial processes.
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Catalog excerpts

The cooling of industrial processes in the low temperature range with GEROtherm® horizontal heat exchanger-1

The cooling of industrial processes with GEROtherm® horizontal heat exchanger Object report

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The cooling of industrial processes in the low temperature range with GEROtherm® horizontal heat exchanger-2

The cooling of industrial processes in the low temperature range with GEROtherm® horizontal heat exchanger HakaGerodur Giessenstrasse 3 CH-8717 Benken The noticeable change in the climate in Central Europe, particulary in recent years, has increased the demand for environmental protection measures and the associated reduction of greenhouse gases. This demand has been reaffirmed once again by the Federal Ministry of Environment in the Federal Energy Programme for 2007. In order to secure production processes in the future, and thereby also jobs, an intelligent utilisation of energy will be necessary...

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The cooling of industrial processes in the low temperature range with GEROtherm® horizontal heat exchanger-3

The cooling of industrial processes in the low temperature range with GEROtherm® horizontal heat exchanger With the increase in the overall system performance of the cooling system and the additional saving of secondary sources, such as, for example, the winter service costs, the system was already running so efficiently in the 2006/2007 trial period that the amortization of the investment costs can be expected by the winter after next. An individual control of the individual surfaces can be achieved using of an automated circuit, thereby ensuring the logistical operation at all times, even during...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.