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Planning documents

Planning documents
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Planning documents

Product catalog summary
Introduction
This document provides guidelines for integrating the BIOSTAR FLEX/Box/W pellet boiler into heating systems, serving as a reference for customers and engineers.
Brief Description
The BIOSTAR boiler features a durable fire clay combustion chamber with variable output regulation, efficient operation, reduced emissions, and a user-friendly interface. It requires minimal maintenance with automatic ash removal and heat exchanger cleaning.
Appliance and Feed System Types
Different models of the BIOSTAR boiler, including FLEX, BOX, and W types, are outlined, each with specific features and capacities.
Important Information
Initial operation must be conducted by a Guntamatic engineer. Operators should adhere to installation and operating instructions.
Planning
  • Appliance Dimensions: Installation guidelines based on house insulation and size.
  • Annual Fuel Consumption: Pellet requirements per kW output.
  • Boiler Room: Specifications for installation site, including temperature and space requirements.
  • Pellet Storage Room: Design guidelines for efficient storage and delivery of pellets.
Fuel Pellets
The system is designed for wood pellet fuel, with storage configurations for annual supply.
Attachments and Technical Data
Includes additional technical data and attachments for reference.
Fire Regulations
Compliance with Austria's F90/T30 standards for the Biostar BOX flexible connection; no regulations in Germany for systems up to 50 KW.
Fire Protection Sleeves
Part of the flexible coupling connection, with pricing available upon inquiry.
External Placement
External installations require rain and UV protection.
Filling Procedures
Filler couplings can be installed on walls or in light wells, with specific considerations for foam selection, earthing, and distance from walls.
Flue Specifications
Requirements for venting exhaust gases, including heat insulation and moisture resistance. Flue height varies based on boiler capacity.
Flue Calculations
Data for calculating flue cross-sections and the necessity of a flue draw regulator.
Hydraulic Connections
Includes various connections and requires an expansion chamber based on system volume.
Electrical Connection
Specific wiring requirements for external sensors and room stations.
Heat Distribution
Optional weather-controlled heating circuit regulators are available, with a buffer needed when combined with solar power.
Fuel Pellets
Designed for wood pellets, which are environmentally friendly and CO2-neutral.
Attachments
Includes dimensional drawings and hydraulic diagrams, as well as remote control capabilities.
Specifications Overview
  • Models: BIOSTAR 12, 15, 23
  • Type: HX FLEX W
  • Automatic Ash Removal: Optional for BIOSTAR 12 and 15, Yes for BIOSTAR 23
  • Nominal Heating Capacity: 12 kW, 15 kW, 23 kW respectively
  • Modulation to Smallest Load: 3.3 kW, 3.5 kW, 6.9 kW respectively
Size and Weight
  • Exhaust Gas Connection Diameter: 125 mm internal / 130 mm external
  • External Dimensions: 1056 x 914 x 1567 mm for BIOSTAR 12 and 23; 1620 x 914 x 1950 mm for BIOSTAR 15
  • Weight: 298 kg + 140 kg for BIOSTAR 12, 300 kg + 140 kg for BIOSTAR 15, 305 kg for BIOSTAR 23
Furnace Values
  • Flue Draw Nominal Load: 10 Pa for BIOSTAR 12 and 15, 15 Pa for BIOSTAR 23
  • Boiler Efficiency: Approximately 90% for all models
  • Exhaust Gas Temperature: Nominal load 160°C to 180°C, Partial load 101°C to 105°C
  • CO Emissions: 70 mg/Nm3 for BIOSTAR 12, 47 mg/Nm3 for BIOSTAR 15, 44 mg/Nm3 for BIOSTAR 23
Electrical and Fuel Specifications
  • Max Power Consumption: 1400 W for all models
  • Electrical Connection: 230 VAC / 50 Hz / 10 A
  • Fuel Quality: ÖNORM 7135 Pellets
Heating Specifications
  • Boiler Water Content: 30 liters for BIOSTAR 12 and 15, 37 liters for BIOSTAR 23
  • Boiler Minimum Flow: 520 l/h for BIOSTAR 12, 650 l/h for BIOSTAR 15, 1000 l/h for BIOSTAR 23
  • Permissible Operational Pressure: 3 bar
Auger Feed System
  • Weight with Auger: 30 kg
  • Max Torque Speed: 120 Nm
  • Maintenance: Maintenance-free
Vacuum Feeding System
  • Suction Tank Capacity: 100 liters
  • Max Length of Suction Lines: 20 m (15 m for one floor)
  • Refill Time: 8 – 10 minutes
Contact Information
  • Address: A-4722 Peuerbach, Bruck-Waasen 7
  • Phone: 07276/2441-0
  • Email: [email protected]
  • Website: www.guntamatic.com
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Catalog excerpts

Planning documents-1

10/07 Planning documents Biostar Planning documents BIOSTAR Flex / Box / W

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Planning documents-3

10/07 Planning documents Biostar 1.1 Brief description Hot, wear-resistant fire clay combustion chamber Infinitely variable output regulation due to optimum pellet dosage supplied via a feed chute The pellets are degassed at 800-1000°C with the aid of primary air in the optimised combustion chamber The ember bed height is adjusted in accordance with output capacity The requisite secondary air is fed via the spinning plate A good mix and a long holding time guarantee the most efficient combustion with reduced emissions. Օ using the counter current principle, the heat exchange ducts, which follow...

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Planning documents-4

10/07 Planning documents Biostar Customer-adjusted feed system Feed via a suction system Flexible, overcoming distances of up to 20 m and height variations of up to 5 m. Comfortable - the pellets are drawn into a cyclone 1 - 2 times daily. Quiet - the pellets are transferred to the combustion chamber via an auger. Burnback-proof due to cellular wheel sluice, fall steps and low pressure. Minimal maintenance required An automatic tipping grate guarantees clear primary air channels Expansion zone separates the dust from the combustion gases Cleaning intervals of up to 8 weeks Optional automatic...

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Planning documents-5

10/07 Planning documenls Biostar 1,2 Appliance and feed System types Key BIOSTAR FLEX t. Ash gntos 2. Grate cleanmg 1 Primary -i ir i Sert cteaning grate 5. Secondt? air 6. Spnrtng piete 7. Burr*>ack-prool1e^ chute 9. Ashbcv 10 ActuaK* lot grate clearing 11P tgnibon u ftatt 12, Ceramic *nsulat>or> 13. Full ineulaflon 14- Turtoulaor* 15 heat«xchanotdudt 16. Extractoi⮮nnsyttem 17. Cteaning lover 18. SmoKe gas §#n$or 19. Lambda probe 20. Conlrol wKh ueerftondly opefalor interface 22 Mplor 23. Gee/i 24 Suctontan 25. Sfcxage reeervor 26 PeWauger teed»vite<n 27 MonrtonrQ senior 28 Ceiulat wneel akitce...

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Planning documents-6

10/07 Planning documenls Biostar BIOSTAR V/ 2 Important information 2.1 Initial opration The BIOSTAR mustbe put inio initial opration by a Guntamaticengineer. He will check Ihal the System has been assembled In accordanco wlth the schematlcs. will adjust the r驩gulation to the System and explain the opration of the BIOSTR to the operalor. 2.2 Op逩ration The System operalor will operate the BIOSTAR In accordanco wlth the «Installation and operating Instructions». 6

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Planning documents-7

10/07 Planning documents Biostar 3 Planning 3.1 Appliance dimensions Guide values for installing the Biostar pellet boiler: Poorly insulated housemax. 140 m2 heated living space 12 KW New house max. 170 m2 heated living space 12 KW Low energy house max. 240 m2 heated living space 12 KW Poorly insulated house max. 160 rri2 heated living space 15 KW New housemax. 220 m2 heated living space 15 KW Low energy house max. 300 m2 heated living space 15 KW Poorly insulated house max. 230 m2 heated living space 23 KW New house max. 300 m2 heated living space 23 KW Low energy house max. 400 m2 heated living...

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Planning documents-8

10/07 Planning documents Biostar 3.3 Boiler room Please see the valid boiler room specification for the relevant requirements. The boiler room must be frost-proof. When the system is in operation, the boiler room temperature must lie between 10-40 °C. Key A Installation site entrance B Pellet boiler C Combustion air supply D Outlet for safety valve E Electrical connection F Outreach front door G Flue diameter H Admixed air installation as draw limit, cleaning aperture and pressure relieving flap 8

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Planning documents-9

10/07 Planning documents Biostar Important: The boiler room, flue, heating system and electrical installation must all comply with the relevant standards and legal specifications. Installation to site The BIOSTAR FLEX/BOX/W is delivered with full wiring and insulation. Including insulation, the boiler has a width of 1056 mm and a depth of 914 mm. (Boiler dimensions without insulation: width: 650 mm; depth 640; height 1500 mm). The entrance to the installation site should therefore be a minimum of 700 mm wide. Installation site Place the system close to the flue, in order to avoid a lengthy exhaust...

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Planning documents-10

10/07 Planning documents Biostar The combustion air supply should, where possible, be close to the ground, in order to prevent the boiler room from cooling down. 3.4 Pellet storage room The BIOSTAR FLEX/BOX/W has been designed as a pellet burning boiler and as such is only suitable for operation with wood pellet fuel. Storage room configuration The pellets are delivered in a pump truck in a similar way to heating oil. The filler coupling and the storage room should be laid out such that they can be reached from the house access point by a hose with a maximum length of 30 m. Ideally, the storage...

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Planning documents-11

10/07 Planning documents Biostar Per 1 kW heating load = 0.85 m3 Storage room (vacuum feeding system FLEX) Օ Per 1 KW heating load = 360-400kg pellets (Biostar Box) In the case of wide storage rooms (width > 2.5 m): Per 1 kW heating load = 1.2-1.3 m3 storage room Storage room design Please note the following criteria: Օ The storage room must be dry and airtight The storage room walls must be as per F90 and surface hard, doors T30 (A) Օ All openings to the storage room must be sealed and dust-tight (doors, accesses...) No switches, sockets, lighting or distribution boxes are permitted in the...

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Planning documents-12

10/07 Planning documents Biostar Planning example: Storage room Biostar FLEX 12

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Planning documents-13

10/07 Planning documents Biostar Planning example: Biostar BOX - filling via a window opening Fire rgulations: Austria: F90 / T30, Germany: no rgulations up to 50 KW Planning example: Biostar BOX flexible connection Fire regulations: Austria: F90 / T30, Germany: no regulations up to 50 KW Flexible coupling connection, price upon inquiry 13

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Planning documents-14

10/07 Planning documents Biostar Biostar BOX external placement When installation is external the fabric tank must be provided with rain and UV protection. (cover from ceiling and walls). 14

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Planning documents-15

4/04 Planning documents Biostar Filling Filler couplings can be planned for installation to the wall or in a light well. Please note the following: When laying the coupling in foam select well foam Օ Ensure that the metal coupling is well earthed In the case of a light well installation it is possible to use the filler set with the 45° angle Օ It is essential to ensure a minimum distance from the walls of 30 cm, and a deflector mat is required where wall distances are less than 4 m (supplied with the filler set). Straight filler coupling Filler coupling in a light well Filler set Light well...

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All Guntamatic Heiztechnik GmbH catalogs and technical brochures

  1. 1963 GUNMATIC

    16  Pages

  2. Prospectus

    24  Pages

  3. Biocom

    20  Pages

  4. Biostar

    20  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.