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Formwork Solutions

Formwork Solutions
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Formwork Solutions

Product catalog summary
Introduction
Geoplast's modular formwork systems are designed for walls, slabs, and columns, emphasizing lightweight, reusable, and sustainable solutions to enhance productivity and ergonomics while minimizing environmental impact.
Key Features
  • Light and Ergonomic: The formwork is user-friendly, with elements weighing no more than 11 kg, allowing manual handling without cranes.
  • Simple and Productive: Made from ABS, it is strong, impact-resistant, and withstands pressures up to 80 kN/m², optimizing the concrete production cycle.
  • Sustainable: Constructed from recycled ABS, it is fully recyclable, reducing CO2 emissions and wood waste.
Material Specifications
  • ABS Properties: Known for impact resistance and stability, effective between -20°C to +80°C.
  • Locking Handle: Made from PA66 (Nylon), it enhances safety with a simple locking mechanism.
Geopanel System
  • Versatility: Suitable for walls, foundations, and renovations without cranes.
  • Components: Includes panels, corners, and elements for various configurations.
  • Assembly: Quick setup with universal locking handles and steel ties.
Applications
  • Ideal for historical renovations, residential buildings, and industrial estates, especially in confined spaces.
Conclusion
Geoplast formwork systems provide sustainable, efficient, and versatile solutions for modern construction, focusing on ease of use, safety, and environmental responsibility.
Overview of Geopanel System
Geopanel is a practical formwork system for various concrete structures, lightweight and easy to handle, suitable for confined spaces without heavy lifting equipment.
Main Components and Specifications
The primary component is the 120x60 cm panel made of ABS polymer, offering a smooth surface and durability. It includes panels for corners and intersections, allowing construction flexibility.
Applications
  • Shear Walls: Suitable for wall thicknesses from 200 to 450 mm.
  • Elevator Shafts and Stairwells: Facilitates installation with precise dimensions.
  • Foundations: Effective for strip footings and pile caps, especially in wet conditions.
  • Basement Formwork: Lightweight for areas with limited crane access.
  • Swimming Pools: Allows custom shapes and sizes.
Specialized Uses
  • Hempcrete Formwork: Ideal for sustainable in-situ cast hempcrete.
  • Rammed Earth Formwork: Supports sustainable construction.
  • Bridge Repair: Suitable for maintenance with ease of handling.
Advantages
Geopanel's modularity and lightweight design offer cost-effective and efficient solutions for various construction needs, adaptable to different shapes and sizes.
Geopanel Art Overview
Geopanel Art mimics real river stones, offering a realistic texture and size, easy to assemble and reusable, providing a high-quality concrete finish.
Specifications
- Nominal size: 1.20 x 0.60 m
- Actual size: 1210 x 605 x 28 mm
- Surface area: 0.732 m²
- Weight: 4.25 kg
Assembly Instructions
Panels are clipped onto Geopanel 120x60 panels using tie rods and anchor nuts, easy to handle and clean.
Advantages
- Simple and cost-effective
- Immediate results
- High-quality finish
- Reusable
Geosky System for Roof Slabs
Transforms Geopanel into a roof slab formwork system, offering options for early and standard dismantling, allowing flexibility in construction timelines.
Specifications
- Geosky Y: 191 x 605 x 200 mm, 0.036 m², 2.67 kg
- Geosky Wedge: 160 x 605 x 118 mm, 2.67 kg
- Geosky H: 310 x 605 x 121 mm, 2.69 kg
- Geosky HS: 130 x 605 x 40 mm, 0.62 kg
- Twin Angle: 303 x 303 x 100 mm, 0.152 m², 3.96 kg
Early Dismantling
Utilizes Geosky H-Beams and Y-Beams with wedges for support, allowing removal of Geopanel elements while leaving Y-Beams to support the slab.
Geopanel Star
Adjustable column formwork offering flexibility and quality, light and adjustable in 100 mm increments.
Specifications
- Geopanel Star 20-60: 680 x 605 x 80 mm, 0.363 m², 7.03 kg
- Geopanel Star 25-65: 730 x 605 x 80 mm, 0.393 m², 7.43 kg
- Geopanel Star 70-100: 1080 x 605 x 80 mm, 0.605 m², 10.42 kg
Geotub Panel
Simple column formwork optimized for fast forming, lightweight and cost-effective.
Specifications
- Geotub Panel 20: 200 x H750 mm, 0.150 m², 3.05 kg
- Geotub Panel 60: 600 x H750 mm, 0.450 m², 7.02 kg
Geotub Circular Formwork
Lightweight, reusable circular column formwork available in various sizes.
Specifications
- Geotub Ø 25: Ø250 H605 mm, 0.237 m², 2.95 kg
- Geotub Ø 100: Ø1000 H605 mm, 0.950 m², 10.43 kg
Overview of Geotub Formwork System
Geotub is a reusable plastic formwork system for round columns, lightweight and easy to handle, advantageous for larger columns.
Applications
  • Circular Columns and Posts: Suitable for various construction sites.
  • Elliptic Columns: Useful in car parks for improved visibility.
  • Marine Solutions: Ideal for water-prone areas.
  • Bridge Building: Effective in challenging terrains.
  • Column Repair and Enlargement: Facilitates repair and enhancement.
  • Electrical Grid Pylon Foundations: Suitable for remote locations.
  • Precast Columns: Allows for off-site mass production.
Accessories
  • Includes connectors and brackets for support.
Operation Requirements
  • Concrete Casting: Follow pour speed guidelines.
  • Handling: Designed for manual handling, crane handling possible with hooks.
  • Safety: Conducted by trained personnel with safety equipment.
Maintenance and Storage
  • Cleaning: Easy to clean with water.
  • Storage: Store on pallets, avoid direct sunlight.
Product Specifications
  • Detailed dimensions, materials, weights, and packaging information for various products.
Project References
Examples of successful projects using Geoplast systems include Canning Plant in Kenya, Berrigan Irrigation Works in Australia, and Fisht Olympic Stadium in Russia, among others.
Global Projects
Geoplast systems have been used in projects worldwide, including Punta Cana International Airport, Bunnings Warehouse in Sydney, and Stade Vélodrome in Marseille.
See more

Catalog excerpts

Formwork Solutions-1

FORMWORK SOLUTIONS MODULAR FORMWORK FOR WALLS, SLABS AND COLUMNS GEOPANEL STAR GEOTUB PANEL LIGHT REUSABLE SUSTAINABLE

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Formwork Solutions-2

INDEX GEOPANEL System formwork for walls. Flat slab formwork. Adjustable square and rectangular formwork. GEOTUB PANEL Square and rectangular column formwork. Circular column formwork.

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Formwork Solutions-3

THE CONCEPT The Geoplast universal formwork system was designed to be light and simple for best productivity and ergonomics, reducing the environmental impact of costruction sites.

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Formwork Solutions-4

Plastics are extremely versatile materials and are now used in every sector of activity. Choosing the right polymer and skilfully engineering, the product will lead to amazing results. Since 2003 Geoplast offers the construction industry all the advantages of ABS formwork. User-friendly tools are safer, easier to use and more productive. It is a fact that repeated lifting of heavy equipment causes fatigue and injury. Geoplast formwork weighs on average 15 kg/m2 with no single element heavier than 11 kg: this means that the whole system can always be used by hand, in any situation. A well-engineered...

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Formwork Solutions-5

Productivity is an important issue wherever concrete is poured. Whenever manual operation is the better option, the light and fast Geoplast formwork greatly improves speed and productivity compared both to metal formwork and traditional timber shuttering. ABS is a very strong polymer, impact and abrasion resistant. Geoplast formwork resists to a pressure of up to 80 kN/m2. The elements of the Geoplast system formwork are modular, designed to fit together in a large number of combinations to fit the exact requirements of each construction site. Concrete does not stick to the slick surface of ABS,...

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Formwork Solutions-6

THE PERFORMANCE OF ABS ABS (Acrylonitrile Butadiene Styrene) is well known for its impact resistance and toughness, and has excellent stability under load. It tolerates a wide range of temperatures and generally has useful characteristics from −20°C to +80°C, and particularly impact resistance does not fall off rapidly at lower temperatures. These properties make ABS the perfect material for the tough environment of construction sites, as proven by the Geoplast professional-grade formwork. Additionally, ABS is known for being hard, glossy and non-porous, providing an excellent surface finish...

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Formwork Solutions-7

THE UNIVERSAL FIXING ELEMENT FOR ALL GEOPLAST FORMWORK Nobody wants to waste time on their job. Geoplast developed its formwork system with a very clear and simple concept in mind: use as few different elements as possible. The use of polymers gave the chance to create an easy, light, yet very strong locking method using one simple, clever shape. The polymer chosen for the locking handles is a high resistance variant of the PA66 polymer (usually known as “Nylon”), one of the strongest commercially available plastics. Characteristic Operating temperature range ● Firmly locks with a simple 90-degree...

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Formwork Solutions-9

THE GEOPANEL SYSTEM The whole idea behind Geopanel is simplicity. NO CRANE SELF-LEARNING WIDE RANGE OF APPLICATIONS Geopanel is made to be versatile and it is used for walls, foundations, shafts, shear walls, as well as a roof-slab formwork (in combination with Geosky elements). The working of a formwork must be simple and intuitive. It literally takes just a few minutes to understand how Geopanel works: even unskilled personnel is able to start using it virtually right away. The concept is that one single person should be able to use formwork safely even working by himself and without a crane:...

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Formwork Solutions-10

LIMITLESS VERSATILITY The Geopanel hand-held formwork panels have an almost infinite range of applications, providing best value when cranes or heavy-lifting equipment are not available. Whether renovating an historical building in the congested centre of a capital city, building the new home of a young family, casting the foundations of an industrial estate in a developing country or shuttering shear walls in a high riser, Geopanel is the useful tool that every building company, small or large, will find infinitely useful. WALLS, SHEAR WALLS ELEVATOR SHAFTS LINTELS AND RING BEAMS ENCASING WALLS...

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Formwork Solutions-11

THE SIMPLE WAY GEOPANEL WORKS Geopanel elements are connected by the universal locking handle. Opposite panels are connected using market-standard ø15/17 mm steel ties. Also available are lightweight, high-strength steel+PA66 anchor nuts to complete the set-up of the Geopanel hand-held formwork system. D B E A F Geopanel 120x60 easily forms walls at 0.6 m increments up to 3.6 m. The other panels in the Geopanel family allow for small and precise height adjustments.

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Formwork Solutions-12

CORNER CONFIGURATION Corners are easily formed with Geopanel as the system includes dedicated internal and external corner panels, which work together with different sized small Geopanel elements. GEOPANEL Internal Corner The standard Geopanel corner assemblies support forming of walls of thickness of 100 mm and greater, with increments of 50 mm and are available in height increments of 605 mm. Geopanel 120x60 elements - the standard building block of the formwork system - are always placed opposite one another to form walls and are aligned to allow tie-rods to pass through them. As the relative...

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Formwork Solutions-13

Forming the intersection of two walls of any thickness is very simple and straightforward with Geopanel. GEOPANEL Internal Corner Two internal corner panels are used to define the intersecting wall, while standard Geopanel elements are used to form the opposite wall surface. The standard Geopanel T-intersection wall formwork assemblies support forming of walls of thickness 100 mm or greater, with increments of 50 mm, and are available in height increments of 605 mm. Possible combinations of wall sizes are numerous, the quick reference guide in this page is integrated by the Geopanel technical...

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Formwork Solutions-14

GEOPANEL COMPENSATION ELEMENTS The Geopanel Compensation Elements range adds flexibility and precision to the system, and provides the advantages of a formwork contact surface completely made of ABS. The combination of two consecutive Compensation Elements allows to compensate between 30 mm and 100 mm with increments of 10 mm. Among the possible applications one can form corner kits for sizes that are not multiples of 50 mm. This is useful where the standard brickwork size falls outside of Geopanel’s 50 mm increment matrix. Compensation Nut Compensation Wrench Panel sizes in drawings are in cm...

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All GEOPLAST catalogs and technical brochures

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  16. Geoflor

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Archived catalogs

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.