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Brochure_Turbomat

Brochure_Turbomat
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Brochure_Turbomat

Product catalog summary
Overview: The document provides comprehensive information on Froling's Turbomat wood chip and pellet boilers, emphasizing their robust construction, innovative technology, and environmental benefits. These boilers are designed for industrial applications and can utilize various biomass fuels such as wood chips, shavings, and pellets.
Specifications: The Turbomat series includes models TM 150/200/250 and TM 300/320/400/500, each with distinct dimensions, heat output, and technical features. Key components include a trapezoidal stoker duct, high-temperature combustion chambers, and automatic ash removal systems, all designed for efficient operation with minimal energy consumption and low emissions.
Key Features:
  • Combustion Technology: Features a 4-layer high-temperature combustion chamber and a moving grate for optimal combustion and reduced emissions.
  • Heat Exchanger: A vertical, multi-pass heat exchanger with automatic cleaning ensures high efficiency and low dust emissions.
  • Flue Gas Recirculation: Optional FGR optimizes combustion and reduces NOx emissions.
  • Control Systems: The SPS 4000 controller with a touch display offers remote access and numerous functional possibilities for efficient operation.
Fuel Handling: Describes various fuel feeder systems, including rotary agitator discharge systems and screw discharge units, designed for smooth operation and energy efficiency, adaptable to different fuel types and storage configurations.
Environmental and Economic Benefits: Highlights wood chips and pellets as sustainable, locally sourced fuels that support local economies and reduce market dependency. The boilers' design ensures low emissions and high efficiency, contributing to environmental sustainability.
Technical Specifications and Operational Guidelines: Provides details on Froling's heating systems, including the Turbomat wood chip burner, storage tanks, and bunker filling systems. Emphasizes the integration of backup boilers and layered tanks, with a focus on matching connection dimensions to flow rates.
Bunker Filling Systems: Froling offers vertical (BFSV) and horizontal (BFSU) bunker filling systems, capable of high feed outputs up to 45 m³/h and ejection distances up to 9 meters, ensuring optimal fuel distribution for various wood chip sizes (P16A - P45A).
Energy Box Solutions: The Froling Energy Box is available in Modular and Individual versions, providing flexible solutions for biomass heating installations. The Individual version allows for tailored configurations, accommodating multiple Turbomat systems and offering outputs up to 1000 kW.
Case Studies: Includes examples of Froling systems in operation across Europe, detailing specific installations in England, Sweden, Germany, and Spain, each utilizing the Turbomat boiler with various discharge and fuel configurations.
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Catalog excerpts

Brochure_Turbomat-1

Wood Chip and Pellet Boilers UCTION CONSTR STURDY RIAL MODEL INDUST

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Brochure_Turbomat-2

High-tech without limits From the very beginning Froling has specialised in the efficient use of wood as a source of energy. The name Froling stands for state-of-the-art biomass heating technology. Froling firewood, wood chip and pellet boilers are successfully in operation all over Europe. All of our products are manufactured in our factories in Austria and Germany. Our extensive service network guarantees full coverage and reliability. Wood chips, shavings, pellets and more Wood chips are a local and environmentally-friendly fuel, which is not subject to the crises and fluctuations of the market....

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Brochure_Turbomat-3

Invest in the future Froling’s Turbomat is a unique heating system with a fully automatic wood burner which will operate with a wide variety of wooden material. As a leading manufacturer of biomass heating systems, the Turbomat embodies all of Froling’s expertise in pioneering innovation. We were looking for a boiler that would be perfectly suited for burning other biomass fuels as well as wood chips. The Turbomat not only boasts innovative combustion technology but also offers impressive control options. With Lambda controls as standard, combustion chamber temperature monitoring and under-pressure...

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Brochure_Turbomat-4

Sturdy technology with smart details Suggested system

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Brochure_Turbomat-5

Trapezoidal stoker duct guarantees minimal energy consumption in the feed area and full flexibility for varying fuel sizes. The industry standard drive gear unit is durable and mechanically isolated from the feed channel. This prevents the screw movements from affecting the gear unit. A bonus feature of the TM 220/250 is also the fact that the feed area is water-cooled in the high temperature range. This serves the very practical purpose of pre-drying the heating material where the fuel has a high moisture content. 4-layer high temperature combustion chamber (firebrick / insulation 1 / air jacket...

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Brochure_Turbomat-6

A design with unique benefits Suggested system 7

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Brochure_Turbomat-7

Trapezoidal stoker duct guarantees minimal energy consumption in the feed area and full flexibility for varying fuel sizes. The industry standard drive gear unit is durable and mechanically isolated from the feed channel. This prevents the screw movements from affecting the gear unit. A bonus feature is also the fact that the feed area is water-cooled in the high temperature range. This serves the very practical purpose of pre-drying the heating material where the fuel has a high moisture content. Second ignition fan (optional) for heating material that is hard to light (e.g. damp). 4-layer high...

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Brochure_Turbomat-8

Well-planned in every detail Feature: high temperature combustion chamber with moving grate Advantages: • o cinder build-up n • ptimum burnout o • ery low emissions v • utomatic ash removal a The high-temperature combustion chamber is 4-shelled, guaranteeing clean combustion. The jacket cooling, together with the water-cooled stoker duct minimise radiant heat losses and guarantee high efficiency. Thanks to the moving conveyor grate, boiler operation is trouble- and maintenance-free, even when using lowgrade fuels which tend to form cinder. Separation of the primary air zone guarantees full, efficient...

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Brochure_Turbomat-9

Turbomat Feature: service-friendly, sturdy design Advantages: • aintenance work kept to a minimum m • omponents easy to service c • ost savings c • xtremely high operating safety e The high-tech Turbomat is extremely easy to service. All components, from the fire bricks to the grate elements, are easy and inexpensive to replace if necessary. The built-in burn back flap or rotary valve, combined with the underpressure monitoring system, ensures safe operation. In the case of an emergency you can continue operation by connecting up an oil burner or a gas burner. Feature: fl ue gas recirculation...

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Brochure_Turbomat-10

Technical specifications Turbomat 150/200/250 H1 Height, boiler incl. insulation H2 Height of flow connection / return connection H3 Height, stoker incl. burn back protection system H4 Height of flue gas pipe connection without FGR H5 Height of flue gas pipe connection incl. FGR B Total width incl. fittings B1 Width, boiler incl. insulation L Total length incl. fittings L1 Length, combustion chamber excl. insulation L2 Length of stoker unit L4 Length, heat exchanger excluding insulation TECHNICAL SPECIFICATIONS Nominal heat output (P45A - prev. W30 - woodchips as per ÖNORM) [kW] Total weight...

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Brochure_Turbomat-11

H3 Height of return connection H4 Height of flow connection H5 Height of flue gas pipe connection without FGR[mm] H6 Height of flue gas pipe connection incl. FGR B Total width of the system B2 Width of heat exchanger L2 Length of stoker unit TECHNICAL SPECIFICATIONS Nominal heat output (P45A - prev. W30 - woodchips as per ÖNORM) Flue gas pipe diameter Diameter of stoker screw Total weight incl. fittings Water capacity Maximum permitted operating temperature Minimum return temperature Maximum permitted operating pressure Flue gas temperature at nominal load

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Brochure_Turbomat-12

Fuel feeder system Rotary agitator discharge systems with combined drive The simple and effective design of Froling’s rotary agitator discharge systems ensures smooth operation. Any problematic materials (e.g. foreign bodies) are automatically detected and removed by a reverse turn of the screws (turn control). The feed screw with progressive screw raiseensures low energy consumption. Spring blade agitator (FBR) TGR/SGR articulated arm rotary agitator Maintenance-free system with a max. working diameter of 5.5 metres. Designed for fuels that trickle easily (e.g. wood chips P16S/P31S to M35, previously...

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Brochure_Turbomat-13

Turbomat Rotary agitator discharge systems with separate drive Froling’s rotary agitator discharge systems with separate drive offer even greater flexibility. In the FBR-G and TGR-G the rotary agitator is powered independently of the discharge screw. This allows flexible installation and variable adjustment of the feed output. The discharge screws can be positioned on both the left and right of the rotary agitator. There is also the option of using extra long discharge screws. This system means that the fuel can even be optimally fed from the back of the fuel store. Inclined screw discharge unit...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.