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THE FOX BLOCKS ICF GUIDEBOOK

THE FOX BLOCKS ICF GUIDEBOOK
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THE FOX BLOCKS ICF GUIDEBOOK

Product catalog summary
Introduction
The Fox Blocks ICF Guidebook offers a detailed overview of Insulated Concrete Forms (ICFs) and their use in construction, covering training programs, product specifications, cost analysis, and installation procedures.
Training Programs
Fox Blocks provides tailored training programs across North America to ensure proper installation techniques. Contractors can earn wallet cards as proof of training, with levels from Primary Installer to Elite Premier Installer based on experience and project completion.
Product Specifications
The guide details various Fox Blocks products, including Straight Blocks, Extended 90˚ Corners, 45˚ Corner Blocks, T-Blocks, Corbel Ledge Blocks, Radius Blocks, Taper Top Blocks, Curb Blocks, and Energy Sticks. Each product is designed for compatibility and ease of use in different construction scenarios.
Cost Analysis
The guide emphasizes understanding the true cost of ICFs, which includes block cost, ancillary product cost, and man-hour rates. Fox Blocks aims to reduce costs through innovative design, such as improved corner blocks and interlocks that eliminate the need for additional materials like truss wire.
Installation Procedures
Fox Blocks provides detailed instructions for building with ICFs, including Steel Shelf Angle Attachment, Rim Joist Attachment, Shallow Frost/Stem Walls, and ICF Bracing/Scaffold. The guide also offers strategies for efficient crew management and estimating project costs.
Technical Performance
The appendix includes technical performance data and metrics for Fox Blocks, highlighting their industrial strength and insulation capabilities.
Conclusion
Fox Blocks ICFs are designed to provide cost-effective, efficient, and high-quality solutions for modern construction needs, backed by extensive training and support for contractors.
Fox Blocks Features
Fox Blocks offer innovative ICFs designed to improve construction efficiency and durability, featuring a continuous 1 1/2” wide attachment surface at 8” on center, resistance to moisture, rot, and seasonal movement, and are made from non-organic materials.
Fox Blocks Studs
Made from recycled polypropylene, contributing to LEED credits, with high pullout and shear strength with screws.
Comparison with Other ICFs and Wood Studs
Fox Blocks have wider attachment surfaces and fewer gaps compared to other ICFs, and are more resistant to rot and insect damage than wood studs.
Fox Block HV Clip
Designed to secure Fox Block jobs, eliminating the need for truss wire, and engineered for both horizontal and vertical applications.
Installation Procedures
Detailed steps for Energy Sticks placement, openings/stacked seams, and range of use, with specifications on estimating, man hours, and bundle sizes.
Construction Recommendations
Includes recommendations for Steel Shelf Angle Attachment, Rim Joist Attachment, Shallow Frost/Stem Walls, and ICF Bracing/Scaffold.
Estimating and Man Hour Rates
Guidelines for estimating methods and man hour rates, emphasizing pre-planning and training for efficiency.
Overview of Estimator PRO 4
The document provides a guide to the Fox Blocks Estimator PRO 4, a tool for calculating and estimating construction materials and costs, including detailed specifications, procedures, and performance data.
Key Sections
Includes Workbook Summary, Calculators for rebar, concrete, and man hours, File Menu, Job Information, Product Performance & Testing, Technical Performance Data, Building Code References, and Product Specifications.
Critical Information
Includes concrete core compressive strength, fire resistance ratings, and environmental impact.
Additional Resources
Links to download the full version of the Estimator PRO 4, contact information for regional managers and local dealers, and access to technical files and estimating software.
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Catalog excerpts

THE FOX BLOCKS ICF GUIDEBOOK-1

Industrial Strength Insulated Concrete Forms (ICFs) Insulated Concrete Form Technical Guidebook & Training Guide 877-369-2562 I WWW.FOXBLOCKS.COM I 6110 Abbott Drive I Omaha, NE 68110 6110 Abbott Drive I Omah;

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THE FOX BLOCKS ICF GUIDEBOOK-2

Why Contractors are Choosing Fox Blocks Fox Blocks Training Programs 3 Fox Block End View Sizing 4 The True Cost of Fox Blocks 6 Remove Costs on Your ICF Project 7 Fox Block Curb Block 14 Fox Buck Continuous Insulation 16 How-To Section Fox Blocks Steel Shelf Angle Attachment 20 Fox Blocks Rim Joist Attachment 21 Fox Blocks Shallow Frost/Stem Walls 22 Sample Cross Sections 24 Technical Performance Data 30 877-369-2562 I WWW.FOXBLOCKS.COM I 6110 Abbott Drive I Omaha, NE 68110 The Fox Blocks ICF Guidebook v2Febi 4

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THE FOX BLOCKS ICF GUIDEBOOK-3

FOX BLOCKS TRAINING PROGRAMS As contractors gain experience Fox Blocks rewards them with higher level wallet cards. This allows us to understand how qualified the contractor is for larger more complicated Fox Blocks jobs that are looking for installers. TRAINING OBJECTIVES 1) Understanding ICFs 2) Estimating your job 3) Crew Sizing for your job 4) Basic Installation of the Fox Block Line-Up Industrial Strength Insulated Concrete Forms (ICF’s) Industrial Strength Insulated Concrete Forms (ICF’s) When installing contractors complete a training they are required to complete the proper paperwork...

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THE FOX BLOCKS ICF GUIDEBOOK-4

Why Contractors are Choosing Fox Blocks FOX BLOCK END VIEW SIZING NOTES: 1) Straight Blocks are 48” in length. 2) All block has 2 5/8” EPS for consistent R-Value. 3) Rebar spacing is consistently 16” o/c and lower truss is 8” o/c from top or bottom of upper truss. 4) All block work with each other, example the 4” block with connect to all sizes of block. 5) The 4” block is the size of a 2 x 10 and the 6” block is the size of a 2 x 12 which is perfect for opening bucks. 6) Rebar notches are designed to lap rebar on top of each other to ensure proper concrete placement. 877-369-2562 | WWW.FOXBLOCKS.COM...

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THE FOX BLOCKS ICF GUIDEBOOK-5

THE FOX BLOCK LINE-UP With advice from leading contractors in the Insulated Concrete Form business, Fox Blocks has created an incredible group of blocks. FOX BLOCK LINE-UP INCLUDES: (Please note: Fox Block are reversible. As an example, each corner block is a left or a right.) A) STRAIGHT BLOCKS Available in 4”, 6”, 8”, 10” and 12”. B) STRAIGHT 1/2 BLOCK Available in 4”, 6”, 8”, 10” and 12”. C) EXTENDED 90˚ CORNERS Available in 4”, 6”, 8”, 10” and 12”. D) EXTENDED 90˚ CORNER 1/2 BLOCK Available in 4”, 6”, 8”, 10” and 12”. E) 45˚ CORNER BLOCKS Available for 4”, 6” and 8”. F) T-BLOCKS Available...

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THE FOX BLOCKS ICF GUIDEBOOK-6

Why Contractors are Choosing Fox Blocks THE TRUE COST OF FOX BLOCKS To help understand the cost advantage of using Fox Blocks Industrial Strength Insulated Concrete Forms (ICFs) consider the following key points: THREE KEY AREAS GIVE YOU THE TRUE ACCURATE COST OF THE ICF YOU CHOOSE: 1) ICF BLOCK COST Most ICFs fall to within $0.10 per square foot of each other in block cost which is a minor portion of the overall cost of the wall construction. You must get “All-In” landed ICF System cost to accurately compare. 2) ANCILLARY PRODUCT COST Add in all ancillary product costs that are not in the block...

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THE FOX BLOCKS ICF GUIDEBOOK-7

REMOVE COSTS ON YOUR ICF PROJECT TWO PROVEN AREAS TO REMOVE COST: 1) CORNERS PROBLEM: Historically, Corner Blocks have proved to be very difficult for installing contractors to hold the corner positioning or actually holding concrete during the consolidation process. Contractors have resorted to inserting internal ties, external strapping and bracing to gain needed strength. This adds cost in additional materials and man-hour rates. SOLUTION: Our engineering staff at Fox Blocks developed more length to the corners and introduced the heaviest cross tie corner bracket in the market. When adding...

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THE FOX BLOCKS ICF GUIDEBOOK-8

Why Contractors are Choosing Fox Blocks THE FOX BLOCK INTERLOCK THE OLD For the past 20+ years the interlock of most ICFs in the industry have been designed to be within 1/2” to 1” of the desired building dimension. Most contractors have been trained that it is acceptable to be this far off the desired dimension. THE NEW When the Fox Blocks interlock was designed our Engineering staff made the choice not to focus on being within 1/2” to 1” from the building dimension but to give the strongest interlock possible. To do this they turned the projections and recesses of the interlock parallel to...

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THE FOX BLOCKS ICF GUIDEBOOK-9

THE NEW TRAINING: ROW ONE: Simply start from each corner to a point within the wall. Cut one of the blocks to fit perfectly. The cut does NOT need to be on the cut lines. Measure the cut block and mark its measurement to the side of that block large enough for everyone to see. ROW TWO: Start at the corners again placing the corner block the opposite direction from row one to give an overlap with the block. When you reach the cut block on row one, cut the block above it to line up exactly. Again the cut does not need to be on the cut line. Measure the cut block and mark its measurement to the...

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THE FOX BLOCKS ICF GUIDEBOOK-10

Why Contractors are Choosing Fox Blocks FOX BLOCK STUDS You are a sheetrock, residential wood frame, commercial steel stud or siding contractor that has been trained, and are efficient with, a continuous 1 1/2” wide attachment surface @ 16” on center. Our team at Fox Blocks agrees with this tradition and have created our ICF with the same continuous 1 1/2” wide attachment surface but increased it to 8” on center. Just think, when attaching sheet rock or siding to Fox Blocks Insulated Concrete Forms, you can use the same training you have used until now and understand. Photo shows a wood stud...

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THE FOX BLOCKS ICF GUIDEBOOK-11

THE FOX BLOCK HV CLIP Contractors have asked for a wire clip to secure their Fox Block jobs together so the team at Fox Blocks went to work designing one. Fox Block ties are Engineered to be perfectly balanced, spaced at 8” o/c Horizontally and Vertically, to give flat walls post concrete. This allowed us to put all of our design into one wire clip which helps everyone with only one sku. The Fox Block HV Clip has been Engineered with eight bends allowing one clip to work horizontally or vertically. FOX BLOCK HV CLIP POSITIONS BOTTOM ROW: Horizontally across every joint 1 CORNERS: Horizontally...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.