1. Catalogs
  2. Fermacell
  3. the orange book

the orange book

the orange book
1 / 126 PagesView full catalog

the orange book

Product catalog summary
Introduction
Fermacell's Orange Book Version 5 provides comprehensive details on Fermacell boards, highlighting their use as a versatile building material that combines the strength of solid blockwork with the flexibility of drywall techniques. These boards are designed to meet modern construction needs with a focus on sustainability and performance.
Composition and Manufacturing
Fermacell boards are composed of recycled gypsum, cellulose fibers from waste paper, and recycled water, forming a dense and environmentally certified material. The manufacturing process is fully recyclable, minimizing waste and earning environmental certifications.
Key Features
  • Environmentally certified and made from recycled materials.
  • Impact resistant, reducing the need for double layering.
  • Load-carrying capacity up to 50kg per cavity fixing.
  • Fire resistant with 60 minutes of fire resistance from single-layer partitions.
  • Moisture resistant, suitable for humid areas.
  • Sound insulating with simple party wall constructions.
  • Ready to decorate with a unique jointing system.
Applications
Fermacell boards are suitable for partitions, linings, flooring, and ceilings, offering fire resistance, acoustic insulation, impact strength, and moisture resistance. They are ideal for both commercial projects and DIY applications.
Load-Carrying Capacity
The boards support up to 50kg with toggle bolts, eliminating the need for additional support structures like noggings.
Product Variants
  • Available in standard and custom sizes, with thicknesses from 10mm to 18mm.
  • Powerpanel H2O boards for wet areas and semi-exposed applications.
  • Flooring systems designed for sound insulation and thermal performance.
Technical Specifications
Fermacell boards meet international quality standards, offering high bending and tensile strength, and are certified for fire resistance and environmental impact.
Training and Support
Fermacell provides technical support and training for proper installation, with CPD accredited presentations available for professionals.
Fire Performance
Fermacell boards meet Class 0 and Euroclass A2 fire performance criteria, suitable for both loadbearing and non-loadbearing constructions.
Conclusion
Fermacell boards offer a sustainable and versatile solution for modern construction, combining multiple performance criteria in a single product, thus saving time and cost while ensuring high-quality results.
Introduction to Sound and Acoustics
Sound is measured using a logarithmic decibel (dB) scale, with human hearing ranging from 0 dB to 140 dB. Sound frequency, measured in hertz (Hz), ranges from 20 Hz to 20,000 Hz, with optimal sensitivity between 1,000 Hz and 4,000 Hz.
Sound Reduction and Audibility
Sound reduction values (Rw) affect audibility, with different dB levels indicating the extent to which conversations and noises can be distinguished or heard.
Acoustics Overview
Acoustics involves the generation, spread, reduction, and reception of sound, with airborne sound sources including voices, radios, and machinery.
Acoustic Regulations and Standards
The Approved Document E provides guidance on acoustic performance standards, emphasizing sound insulation and privacy, with pre-completion testing required for 10% of new builds.
Theory of Sound Insulation
Sound insulation minimizes airborne sound passage between rooms, assessed by a sound reduction index, with testing involving sound pressure level reductions and reverberation time.
Sound Insulation Design
Design methods include using metal stud frames, glass wool infill, double wallboard layers, and resilient bars to improve sound insulation.
Sound Insulation in Dwellings
Standards for separating walls, floors, and stairs in dwellings are set at 45 dB DnT,w + Ctr, with impact sound insulation at 62 dB LnT,w.
Sound Insulation in Schools
Building Bulletin 93 outlines acoustic requirements for new school buildings, focusing on airborne and impact sound insulation between teaching spaces.
Sound Insulation in Hospitals
Hospitals must meet acoustic and fire resistance standards, with Fermacell boards providing solutions that meet these requirements.
Fermacell Solutions
Fermacell offers solutions for timber, steel, and masonry upgrades, meeting various acoustic and fire resistance standards.
Specifications and Standards
Fermacell systems are designed to meet various construction criteria, including sound insulation, duty rating, and impact performance, tested to BS 5234-2:1992 and DIN 4103.
Impact Testing
Fermacell partitions undergo soft and hard impact tests to assess their ability to withstand loads and impacts.
Fixings and Loadings
Fermacell boards offer flexibility in fixing, allowing for direct attachment of items without needing to fasten to the sub-structure.
Moisture Resistance
Fermacell gypsum fibreboards are moisture-resistant, suitable for semi-exposed applications, and provide mold resistance.
Environmental Credentials
Fermacell is committed to sustainability, using recycled materials in its production process and receiving several environmental certifications.
Applications in Education and Healthcare
Fermacell systems are suited for demanding environments like schools and hospitals, offering durability, fire protection, and acoustic performance.
Product Use and Performance
Fermacell boards are noted for their loadbearing capacity, impact resistance, acoustic performance, and fire protection, beneficial in environments requiring strong partitioning.
Health and Safety
Fermacell emphasizes health and safety, recommending safe working practices, especially in areas with limited ventilation.
Installation and Handling
Proper handling and storage of Fermacell boards are crucial, with recommendations for storage on a flat surface and protection from moisture.
Accessories
Various accessories facilitate the installation and finishing of Fermacell boards, including knives, spatulas, screws, and sealing tapes.
Case Study
The AV Hill research facility at the University of Manchester used Fermacell boards, contributing to the building's excellent BREEAM rating.
Specifications
Fermacell Gypsum Fibreboard is available in various thicknesses and sizes, with additional products like Fine Surface Treatment and Joint Filler for finishing.
Installation Overview
Guidelines for installing Fermacell boards include fixing at specific centers, using twin stud construction, and ensuring proper junctions and connections.
Component Details
Details on door mountings, skirting options, and other components are provided to meet design and functional requirements.
Performance Details
Fermacell products are designed to meet specific fire resistance and acoustic performance standards, with detailed guidelines for compliance.
System Specifications
Various wall systems using Fermacell boards are outlined, detailing specifications such as stud dimensions, insulation types, and performance ratings.
Performance Details
Fermacell systems are designed for loadbearing walls, offering high fire resistance and sound insulation.
Installation Overview
Guidance is provided on using Fermacell boards with metal and timber frames, emphasizing proper insulation placement.
Components & Accessories
Components required for Fermacell installations are listed, including board types, joint fillers, screws, and bonding compounds.
Environmental Impact
Fermacell boards are highlighted for their environmental benefits, contributing to a building's BREEAM rating.
Case Study: Sedgehill Secondary School
The use of Fermacell systems in Sedgehill Secondary School is showcased, achieving a high BREEAM rating.
Introduction
Fermacell provides a range of building solutions focusing on wall linings, flooring, and ceiling systems, designed to enhance acoustic and fire performance.
System Specifications
Specifications for Fermacell's variable cavity wall linings are outlined, detailing components such as battens, facings, and insulation.
Performance Details
Fermacell systems offer solutions for acoustic and fire requirements, with flooring systems providing a dry screed solution.
Installation Overview
Fermacell's flooring solutions are designed for quick installation, reducing drying times and costs.
Components & Accessories
Various components such as Fermacell boards, floor glue, joint filler, and screws are listed, detailing their sizes, coverage, and applications.
Market Sectors
Fermacell solutions are applicable in residential, refurbishment, healthcare, education, and timber frame sectors.
Conclusion
Fermacell offers innovative building solutions that enhance acoustic and fire performance while being environmentally sustainable.
Introduction
Fermacell provides versatile and high-performance solutions for timber stud partitions, offering Category 1 racking strength and quick installation.
Twin Frame Systems
Fermacell partitions offer advantages over masonry construction, complying with Part E and several Robust Detail Compliant systems.
Racking Strength
Testing confirmed Fermacell's ability to replace timber sheet materials, adding lateral structural strength.
Market Sectors
Fermacell is suitable for self-build, factory-built/offsite, education/healthcare, and social housing sectors.
System Specifications
Specifications for studs, facings, insulation, and performance ratings are detailed, including fire and sound insulation.
Fire Protection
Fermacell provides inherent fire protection during and after construction, offering a cost-effective solution for timber frame buildings.
Robust Details and Part E
Fermacell meets and exceeds acoustic requirements for Part E, BB93, and HTM.
Breathing Walls
Fermacell supports breathing wall constructions, enhancing air tightness and thermal mass.
External Walls and Rainscreen
Fermacell has been tested as a rainscreen backed board, providing greater fire performance.
Installation Overview
Fermacell boards are fitted and finished differently from traditional plasterboard, speeding up installation.
Components
Fermacell boards are available in various thicknesses and sizes, with joint fillers and surface treatments.
Introduction
Fermacell Gypsum Fibreboards are versatile and can be installed on various backgrounds, with guidelines for installation, finishing, and necessary tools.
General Site Guidelines
Installation should occur when the mean relative humidity is below 80%, with boards acclimatized to the installation area.
Tools Required
Essential tools include an electric screwdriver, pneumatic gun, plumb line, and more.
Fixing and Finishing
Fermacell boards can be fixed using screws, staples, or nails, with recommendations for jointing.
Painting and Plastering
Fermacell boards can be painted directly, with a smooth surface achieved using Fermacell Fine Surface Treatment.
Tiling
Surfaces should be clean and primed before tiling, with waterproofing solutions required for wet areas.
Studwork and Insulation
Steel or timber subframes should be used with appropriate spacing, with mineral fibre insulation recommended.
Installation Overview
Boards should be installed with staggered joints to avoid cross joints, with isolation strips to prevent sound transmission.
Installation Overview
Fermacell boards are designed for use in partitions and linings, offering solutions for fire and acoustic performance.
Fixing and Jointing
Tapered edge boards are jointed using Fermacell Joint Filler, ensuring the central 'V' of the joint is fully filled.
Fixing Centres and Usage
Detailed tables for fixing centers and usage on walls and ceilings are provided.
Finishing
Fermacell offers a Fine Surface Treatment as an alternative to skim plaster, providing a smooth finish ready for painting.
Creating Corners
For external corners, Fermacell boards are aligned flush and fixed with screws or staples.
Performance Ratings
Fermacell boards offer solutions for wet areas, with options like Powerpanel H2O boards for high moisture environments.
Applications
Fermacell boards are used in various sectors, including self-build, new build, and recreation.
Case Study: Evesham Leisure Centre
The Evesham Leisure Centre utilized Fermacell Powerpanel H2O boards for its swimming pool partitions.
Introduction
The document provides detailed information on Fermacell products, focusing on waterproofing solutions and Powerpanel H2O boards.
Waterproofing System
The Fermacell waterproofing system is designed for use with Fermacell Gypsum Fibreboards and Powerpanel H2O boards.
Powerpanel H2O Boards
Powerpanel H2O is a cement-bonded light concrete construction board suitable for wet areas.
Installation and Finishing
Powerpanel H2O boards require sealing with Fermacell Primer and taping at internal corners before tiling.
External Wall Constructions
Various external wall constructions using Fermacell boards are outlined, including non-ventilated, ventilated, and masonry constructions.
Glossary
A comprehensive glossary explains terms related to sound insulation, construction techniques, and Fermacell product features.
Production and Contact Information
Fermacell products are manufactured in Germany, the Netherlands, and Spain, with contact information for Fermacell UK provided.
See more

Catalog excerpts

the orange book-1

fermacell The Orange Book Version 5

 Open the catalog to page 1
the orange book-2

Flooring & Ceilings Fire Protection Timber Frames

 Open the catalog to page 2
the orange book-3

Impact / Manchester, UK Location Case Study / Shopping Centre Oreet alisi eros nim ilit ea corperi Environmentalalisi eros nim ilit ustrud mincing ea corperi ustrud mining alisi eros Product ea corperi ustruding alisi Use nim ilit eros nim ilit ea corper. COSHH Health & Safety

 Open the catalog to page 3
the orange book-4

THE COMPANY FERMACELL SETTING STANDARDS Environmentally Certified Sound Insulating Manufactured from recycled materials. Simple Party Wall constructions. Impact Resistant Reduces double layering or use of Sheathing Ply. Modern construction needs modern materials. Design innovation combined with increasing pressure from Building Regulations means that materials must save time and money on site and offer technically superior solutions. Fermacell is one such material. A high performance multi-purpose building board that when installed combines the properties of solid blockwork with the speed and...

 Open the catalog to page 4
the orange book-5

THE COMPANY FERMACELL, THE MULTI-PURPOSE BOARD GENERAL PROPERTIES AND APPLICATIONS There are a vast array of construction systems and techniques to consider when specifying internal nishes. For partitions, this is most apparent when the properties required of the nished wall call for more than one type of building board to be used in the construction. Hotel bathrooms, for example, often require Moisture Resistance with Acoustic Insulation and Fire Protection. Hospitals will add Impact Resistance and exibility in accepting wall mounted ttings to this. These criteria almost always demand compromise...

 Open the catalog to page 5
the orange book-6

Fermacell is available in standard sizes as well as custom formats up to 6000mm x 2540mm. Wallboard thicknesses range from 10mm to 18mm. This choice gives both specier and installer the ability to select the most appropriate product to speed installation and eliminate waste. ONE-MAN BOARD One-man boards are available in 1200 x 800, 1200 x 1200 and 1500 x 1000mm. STANDARD SIZE BOARDS Standard size boards in thicknesses from 10mm to 18mm are available. Special sizes to eliminate waste and reduce jointing are available to order. TAPERED EDGE BOARDS Tapered edge boards are available with 2 or 4 sided...

 Open the catalog to page 6
the orange book-7

THE COMPANY FERMACELL FOR WALLS AND CEILINGS FERMACELL BOARD DATA - A SELECTION OF EXAMPLES DATA, NOMINAL VALUES Dimensional tolerances at constant humidity – Board dimensions Diagonal difference Nominal density, strength Nominal density (production target) Bending strength (after drying at 40°C), at right angles to the board surface Transverse strength Certied tensile values according to DIN 1052 (Permit No: Z-9.1-434) Square edge boards 1500 x 1000mm 1200 x 1200mm 2400 x 1200mm Bending perpendicular to the board surface Bending in board surface Tension in board surface Pressure in board surface...

 Open the catalog to page 7
the orange book-8

THE COMPANY FERMACELL TRAINING Our technical support staff are fully qualied to provide detailed technical solutions – usually at the time of your enquiry. Where special detailing or a non-standard solution is required we shall undertake to have given a preliminary answer within 48 hours. Visits either to your premises or site may be arranged according to your requirements. Please call us for further assistance. Fermacell is an innovative, high performance product and installation techniques, whilst not difcult, are different to standard Dry Lining practice. For this reason we recommend that...

 Open the catalog to page 8
the orange book-9

FIRE PERFORMANCE CRITERIA All materials used in construction in England and Wales must meet “reaction to re” and “re resistance” performance criteria. Performance Criteria Fermacell Gypsum Fibreboards carry this Class 0 classication together with Euroclass A2, the second highest performance level under new EU rules of appropriately tested gypsum wallboards. Fermacell also carries a class 1 surface spread of ame certication, the highest achievable. The “re resistance” performance criteria deal with the duration that a complete construction can delay the collapse of a building that is burning,...

 Open the catalog to page 9
the orange book-10

ACOUSTICS AN INTRODUCTION TO SOUND the human voice radio and television loudspeakers musical instruments Fire Acoustics WHAT IS SOUND FREQUENCY? The vibrations that produce individual sounds are measured in cycles per second and written in hertz (Hz) units which are termed the “frequency”. The human ear, which picks up sound from 20 Hz to 20,000 Hz, has varying sensitivities to different frequencies although the optimum range is between 1,000 Hz to 4,000 Hz. Airborne sources of sound, generated in the air by a vibrating object, include: The result is the decibel scale, which starts at 0 dB –...

 Open the catalog to page 10
the orange book-11

ACOUSTICS AN INTRODUCTION TO PART E The Approved Document E is guidance to acoustic performance standards for houses, ats, schools, hotels and hostel types of accommodation. Whether new build or material change of use, all projects have different criteria, to improve the sound insulation and privacy between domestic and residential rooms. PART E AT A GLANCE E1 The regulations to protect against sound from other parts of a building or adjoining buildings apply to dwelling houses, ats and “rooms for residential purposes” in hotels, hostels, boarding houses, halls of residence and care homes and...

 Open the catalog to page 11
the orange book-12

While a graph of sound insulation vs. frequency may be plotted from one third octave band measurements between 100 Hz and 5,000 Hz, a simplied rating method has been drawn up. By overlaying the measured sound insulation graph with a standard curve shape on which the position may be altered to meet certain criteria, a single gure may be calculated from the sound insulation spectrum. This single gure, when achieved in lab tests, is the Weighted Sound Reduction Index (Rw) and is called the Weighted Standardised Level Difference (DnT,w ) following site tests. 100 SOUND INSULATION DESIGN By plotting...

 Open the catalog to page 12
the orange book-13

ACOUSTICS SOUND INSULATION IN DWELLINGS SOUND INSULATION IN DWELLINGS SEPARATING WALLS, FLOORS AND STAIRS Fermacell Gypsum Fibreboard totally satises the requirements of Part E. It must be remembered that pre-completion tests must be carried out on site by an accredited third party test body on 10% of all different types of new dwellings. The airborne sound insulation standard for separating walls, oors and stairs in purpose built dwelling houses and ats is 45 dB, expressed as DnT,w + Ctr. This target, with the addition of the Ctr correction factor, will ensure substantial sound insulation. Floors...

 Open the catalog to page 13

All Fermacell catalogs and technical brochures

  1. partitions

    22  Pages

  2. Linings

    5  Pages

  3. wet area

    8  Pages

  4. intoduction

    24  Pages

Archived catalogs

  1. Fix & Finishing

    10  Pages

  2. Rainscreen

    4  Pages

  3. Timber Frame

    4  Pages

  4. Linings

    14  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.