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Concrete Repair System Consolidation and Structural Strengthening System

Concrete Repair System Consolidation and Structural Strengthening System
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Concrete Repair System Consolidation and Structural Strengthening System

Product catalog summary
Fassa Bortolo and the Integrated System
Fassa Bortolo, established in 1710, is renowned for its innovations in the building sector, including premixed lime and cement plasters. The company offers a wide range of systems and services globally.
Sustainability and Innovation
Fassa Bortolo focuses on sustainability and innovation, emphasizing energy-saving, efficient infrastructure, and environmental protection. It participates in initiatives like ClimateHouse and GBC-LEED, promoting sustainable development. The GEOACTIVE Line is noted for its durability and structural protection in various climates.
Regulatory Aspects (EN 1504 Standard)
The EN 1504 standard specifies requirements for products used in concrete repair and protection, including quality control and site application guidelines. Products must have CE marking for compliance.
Deterioration of Concrete
Concrete is prone to deterioration from environmental factors like salt, acid, and temperature changes. The water/cement ratio is crucial for durability, and chemical additives enhance fluidity without compromising strength.
Concrete Repair System
The document details products for concrete repair, including mortars and epoxy binders, with specific applications and benefits. The GEOACTIVE line provides rapid and effective repair solutions.
Protective and Waterproofing Treatments
Products for protecting and waterproofing concrete are listed, ensuring longevity and resistance to environmental factors.
Consolidation and Structural Reinforcement System
This section covers products and methods for reinforcing structures, including carbon fibers and injection grouts, with detailed application stages.
Summary Table
A summary table lists Fassa Bortolo's systems and products, highlighting their comprehensive approach to building solutions.
Overview: The document discusses concrete deterioration and introduces Fassa Bortolo's GEOACTIVE line for repair and reinforcement, addressing physical and mechanical deterioration causes and presenting repair solutions.
Physical Deterioration: Explains how freeze-thaw cycles, temperature variations, and external water contribute to concrete deterioration, causing tension and cracks.
Mechanical Deterioration: Mechanical impacts degrade concrete, especially with low surface hardness and adherence.
GEOACTIVE Product Line: Offers innovative solutions for concrete repair, emphasizing sustainability, innovation, and ease of application, compliant with European standards.
Concrete Repair System: Details products like GEOACTIVE TOP B 525, GEOACTIVE RAPID B 548, and others, each with specific applications and benefits.
Technical Specifications: Each product includes technical specifications like compressive strength and adhesion properties, ensuring compliance with European standards.
Conclusion: Fassa Bortolo's GEOACTIVE line offers a comprehensive approach to concrete repair, addressing structural and aesthetic needs while prioritizing sustainability and innovation.
Concrete Repair System Overview
Outlines a comprehensive concrete repair system with products and procedures for repairing and protecting concrete structures, compliant with European standards.
Specifications and Features
  • Products are ready-to-use, easy to apply, and offer excellent workability.
  • They are waterproof, strong, and compliant with EN 1504 standards.
  • Storage is recommended for 12 months in a dry place.
Concrete Repair Procedures
  1. Remove deteriorated concrete to expose a solid substrate and clean reinforcing bars.
  2. Apply FASSAFER MONO cement grout for protection and adhesion.
  3. Soak the substrate and apply repair mortar.
  4. Finish with a skim coat.
  5. Apply protective coatings to prevent deterioration.
Special Mortars and Epoxy Binders
  • Includes products like SPECIAL WALL B 550 M and EPOXY LEGANTE for various repair applications.
Protective and Waterproofing Treatments
  • Products like C 285 BETON and PE 224 ELAST for protecting concrete surfaces.
Technical Characteristics
  • High compressive and tensile strength, excellent adhesion, and resistance to chemical attacks.
  • Application temperatures range from +5°C to +30°C.
Conclusion
Emphasizes proper application and preventive measures for concrete longevity and durability.
Product Overview:
FASSA S.r.l. offers construction materials for exterior protection, waterproofing, and structural reinforcement, including PG 288, FASSABLOCK, and others.
PG 288 - Exterior Coating:
A high water-repellent coating resistant to algae, fungi, and alkalis, suitable for lime and lime/cement finish coats.
FASSABLOCK - Hydraulic Binder:
Used for sealing water ingress under pressure, with quick workability and high compressive strength.
MO 660 - Waterproofing Mortar:
Suitable for waterproofing masonry and concrete, effective against negative pressure.
AQUAZIP Series - Waterproof Coatings:
Cementitious waterproof coatings for pools, tanks, and terraces.
FASSANET 160 - Fibreglass Mesh:
Used to reinforce skim coats and minimize cracking.
L 512 and LEGANTE PER INIEZIONI 790 - Injection Grouts:
Used for masonry consolidation and reinforcement.
Application Procedures:
Involves drilling, saturating the wall, and grout injection.
Storage and Application Conditions:
Products have a 12-month storage life and should be applied at temperatures between +5°C and +30°C.
Consolidation and Structural Reinforcement System
Outlines procedures and specifications for masonry consolidation and structural reinforcement, focusing on compliance with European standards.
Specifications and Products
  • SISMA and BA 596 Mortars for masonry repair and reinforcement.
  • FASSANET ZR 185 and ZR 225 Mesh for reinforcing masonry.
  • BCF 594 G FIOCCO Fibreglass Cord for enhancing structural integrity.
  • MALTA STRUTTURALE NHL 712 Bio-Mortar for masonry consolidation.
Application Procedures
  1. Clean substrate and apply mortar with embedded mesh.
  2. Mix mortar using plaster sprayers.
  3. Apply layers of mortar until desired thickness is achieved.
  4. Finish with a reinforced skim coat.
Technical Characteristics
  • Mortar pot life of approximately 40 minutes.
  • Compressive strength greater than 15 N/mm² after 28 days.
  • Adhesion to masonry greater than 1 N/mm².
Benefits and Features
  • Compliance with European standards ensures reliability and safety.
  • Products offer excellent adhesion and resistance to environmental factors.
  • Reinforcement systems enhance seismic resistance.
Introduction
Discusses the use of Fiber Reinforced Polymer (FRP) systems, specifically Carbon Fiber Reinforced Polymer (CFRP), for structural reinforcement.
Traditional Reinforcement vs. CFRP
CFRP offers a more effective solution than traditional methods, enhancing load-bearing capacity with carbon fibers embedded in epoxy resin.
Specifications and Standards
FRP systems comply with Italian legislative requirements, specifically CNR DT 200/2004.
Advantages of CFRP
CFRP systems provide high mechanical performance, lightness, and affordability, suitable for various structural applications.
CFRP System Applications
Includes reinforcement of vaults, columns, floor slabs, and beams.
Product Specifications
  • BCF 580 FONDO: Epoxy resin primer.
  • BCF 581 STUCCO: Epoxy adhesive for levelling surfaces.
  • BCF 584 BASE: Epoxy adhesive for impregnating carbon fiber fabrics.
  • BCF 600 UNICO: Versatile epoxy adhesive.
  • BCF 582 CARBOTEX UNI 300: Unidirectional carbon fiber fabric.
Conclusion
CFRP systems offer a modern alternative to traditional reinforcement methods, with comprehensive guidelines for application.
Overview: Provides information on carbon fibre products for structural reinforcement and repair, including quadriaxial carbon fibre fabrics, carbon sheets, carbon ropes, and carbon fibre bars.
Quadriaxial Carbon Fibre Fabric (BCF 586 CARBOTEX QUAD 410):
  • Used for lightweight reinforcement, replacing traditional systems.
  • Applications include shear and flexural reinforcement.
Carbon Sheets (BCF CARBOLAMINA 590 S, 591 HM, 592 HHM):
  • Used for structural repair and flexural reinforcement.
Carbon Rope (BCF 593 CARBOWRAP):
  • Used as a structural connector.
Carbon Fibre Bar (BCF 587 CARBOBAR S):
  • Used for shear and flexural reinforcement.
Application Procedures:
  • Involves primer application, levelling, fabric or sheet application, and epoxy impregnation.
Additional Products:
  • Various mortars and epoxy systems for different structural repairs.
Contact Information: Lists contact details for FASSA S.r.l. production facilities and sales branches.
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Catalog excerpts

Concrete Repair System Consolidation and Structural Strengthening System-1

Concrete Repair System Consolidation and Structural Strengthening System

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Concrete Repair System Consolidation and Structural Strengthening System-2

CONTENTS FASSA BORTOLO AND THE INTEGRATED SYSTEM FASSA: SUSTAINABILITY AND INNOVATION REGULATORY ASPECTS (EN 1504 STANDARD) DETERIORATION OF CONCRETE THE NEW GEOACTIVE LINE Concrete repair system MORTAR, CONCRETE REPAIR MORTAR AND EPOXY BINDERS GEOACTIVE TOP B 525 GEOACTIVE RAPID B 548 GEOACTIVE FLUID B 530 C GEOACTIVE FINE B 543 RENOVA BR 575 FASSAFER MONO and BF 501 GEOACTIVE application stages SPECIAL WALL B 550 M SPECIAL WALL B 550 M application stages EPOXY LEGANTE EPOXY RIPRESA EPOXY STRUTTURA PROTECTIVE AND WATERPROOFING TREATMENTS C 285 BETON PE 224 ELAST PG 288 PROTECT FASSABLOCK MO...

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Concrete Repair System Consolidation and Structural Strengthening System-3

300 years of history 15 systems 150 products

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Concrete Repair System Consolidation and Structural Strengthening System-4

Our experience is your guarantee The Fassa Bortolo tradition stretches back to 1710. Passed down from generation to generation, it has constantly evolved, standing out for innovations which have made an essential contribution to the sector. In Italy, it was the first company to introduce premixed lime and cement plasters for all types of building work. And it was the first to develop silo technology, the product supply system which revolutionised work on site. Today it is a sector leader, a reference point for everyone working in the building industry: designers, dealers and the builders themselves....

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Concrete Repair System Consolidation and Structural Strengthening System-5

Greater resources to be ever closer to your needs production sites sales offices in Italy production site in Portugal sales offices in Switzerland sales office in France sales office in Spain sales office in the United Kingdom

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Concrete Repair System Consolidation and Structural Strengthening System-6

Integrated System Intelligent synergy The Fassa Bortolo Integrated System focuses resources on one single objective, backed by the completeness of its range of systems and its exceptional organisation and professionalism. Just one partner is thus able to meet all customer needs, guaranteeing global service that spans supply, support, training and assistance. Fassa Bortolo Integrated System 15 coherently integrated systems MASONRY SYSTEM PLASTER SYSTEM BIO-ARCHITECTURE SYSTEM RENOVATION SYSTEM EQUIPMENT SYSTEM CONCRETE REPAIR SYSTEM CONSOLIDATION AND STRUCTURAL REINFORCEMENT SYSTEM LIME SYSTEM...

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Concrete Repair System Consolidation and Structural Strengthening System-7

Fassa: sustainability and innovation Innovation has taken on a fundamental role on the highly competitive and rapidly changing global market. Since it was founded, Fassa Bortolo has understood the importance of tackling challenges such as the rise in costs of raw materials and energy, and the growth and needs of emerging economies. The ability to interpret, innovate and take on new market demands make Fassa Bortolo a company that cares about sustainability and saving energy, with maximum respect for the environment. Efficient infrastructure, energy saving, the use of clean energy, saving drinking...

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Concrete Repair System Consolidation and Structural Strengthening System-8

Yet that's not all: Fassa Bortolo is also focused on providing a global offering of solutions, consulting services and assistance on-site to meet increasingly growing market needs from a viewpoint of sustainable development, with efficient infrastructure, energy saving, the use of clean energy, saving drinking water and protecting the ecosystem. Fassa is moreover convinced that the company's growth also depends on a careful and perceptive research strategy, a proper business and company management model, integrated development of production processes and close collaboration between the different...

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Concrete Repair System Consolidation and Structural Strengthening System-9

Our competence is your peace of mind Since the beginning, every Fassa Bortolo solution has been made from top quality raw materials: calcium carbonate in particular, but also gypsum, are obtained from the Fassa Group quarries, selected and processed using pioneering techniques in respect of the surrounding area and the environment. Since the beginning, every one of our products has been the fruit of ongoing investment in R&D, with specific tests and rigorous experiments today performed in our Research Centre’s ultra-modern laboratories. To offer the most satisfactory performance across the widest...

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Concrete Repair System Consolidation and Structural Strengthening System-10

European standard EN 1504 European standard EN 1504 comprises 10 parts and defines the products used to protect and repair concrete structures, contains information on quality control during production of repair materials and how the work is performed on site. Terms and definitions used in the standard Provides specifications on the protection products and systems used for concrete Provides specifications for structural and non-structural repair Provides specifications for structural bonding Provides specifications for concrete injection Provides specifications for anchoring of reinforcing steel...

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Concrete Repair System Consolidation and Structural Strengthening System-11

Deterioration of CONCRETE Concrete Concrete is a mixture of hydraulic binder (cement), aggregate (sand and gravel), water and additives. The aggregate represents the load-bearing skeleton of concrete, while the cement, upon hydration with water, acts as a binder, making the mixture very strong and compact and in many ways similar to rock. Easy to mix, fast to lay, concrete is currently one of the most commonly used construction materials. Nonetheless, from a performance point of view, good compressive strength of concrete does not correspond to likewise good tensile strength. Indeed, while concrete...

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Concrete Repair System Consolidation and Structural Strengthening System-12

Factors that affect the durability of concrete For many years, it was thought that concrete could last forever; unfortunately, this isn’t true, being a material with problems that affect its strength over time. In fact, if not suitably protected, concrete can be attacked by the salt in seawater and in the air near the coast, by acid from industrial emissions, by carbonatation; it also suffers from variations in temperature and, in particular, is vulnerable to frost. Furthermore, as regards reinforced concrete, the steel used for the bars, if not well protected by a suitable layer of concrete...

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Concrete Repair System Consolidation and Structural Strengthening System-13

Mechanisms in deterioration of CONCRETE The growing expertise on the subject, the increasingly effective metering of the various ingredients that go into concrete, and the use of special chemical additives now ensure very good durability. Nonetheless, failure to heed just one of the parameters needed to achieve an optimum product will mean that, in an aggressive environment, deterioration mechanisms will be triggered such as to compromise durability; these mechanisms can be classified as chemical, physical and mechanical. • CHEMICAL DETERIORATION The main form of chemical attack comes from the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.