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A practical guide of products and accessories

A practical guide of products and accessories
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A practical guide of products and accessories

Product catalog summary
Introduction
EuroPanels specializes in producing sandwich panels for walls and roofs, featuring PU and EPS cores known for their thermal resistance and cost efficiency. The company adheres to European standards, ensuring quality and durability.
Product Specifications
Manufactured according to EN 14509:2013-12 and EN 13165+A1:2015-03 standards, EuroPanels' products are CE certified, confirming compliance with European production standards.
General Recommendations
Proper handling and installation are essential to prevent damage. Panels should be cut with a circular saw, stored on a stable base, and protected from moisture and UV radiation. Light-colored facings are recommended to manage temperature loads.
Product Range
  • PU Wall Panels: PolTherma DS, PS, TS
  • EPS Wall Panels: ThermaStyle PRO
  • PU Roof Panels: PolDeck TD, MD, BD
  • EPS Roof Panels: ThermaDeck PRO
  • PU Cold Room Panels: PolTherma CS
  • PU Insulation Panels: PolTherma SOFT
  • Deck Roofs Insulation: ThermaMembrane, ThermaBitum
Installation Guidelines
Installation should be performed by qualified designers, considering panel layout, support structures, and fasteners. Panels should be ordered based on specific building designs and parameters.
Innovations and Awards
EuroPanels' products have received multiple awards for innovation and quality, including the Gold Medal at the BUDMA and AGROTECH fairs.
Conclusion
EuroPanels emphasizes the importance of using both panels and accessories from the manufacturer to maintain high assembly standards.
PolTherma DS Installation
The document provides detailed instructions for installing PolTherma DS wall panels, highlighting traditional and alternative mounting methods, specifications, and best practices for optimal performance.
Specifications
PolTherma DS panels are available in thicknesses from 50 mm to 160 mm, designed for easy installation and suitable for renovation works due to their resistance to chemicals and biological agents.
Mounting Procedures
  • Traditional Method: Panels are mounted using zet profiles secured to columns.
  • Alternative Method: Panels can be fitted directly on a ground beam using L-support brackets.
Key elements include maintaining a 20 mm distance between the panel lock nose and the ground beam insulation, and using polyurethane seals or foam for insulation.
Installation Recommendations
A one-span horizontal layout is recommended for EPS-cored panels up to 7.0 m in length, offering optimized mechanical conditions, reduced costs, and easier installation and transportation.
Assembling Instructions
  • Preparation: Ensure proper leveling of zet profiles and secure them using fasteners or welding.
  • Securing Panels: Use load distributors and fasteners to secure panels to the structure.
  • Protection Foil: Remove the protection foil within one month of production to prevent UV damage.
Corner Flashing Installation
New generation corner flashings are designed for aesthetic finishing, involving arranging and securing auxiliary brackets, followed by the placement of the flashing with attention to maintaining a gap for expansion.
Conclusion
Following specified procedures for the installation of PolTherma DS panels ensures structural integrity and aesthetic appeal.
Specifications
The document outlines specifications for Europanels flashing and sandwich panels, emphasizing the importance of accurate measurements and thermal insulation requirements.
Procedures
The assembly process involves careful handling to avoid damage, with detailed steps for both vertical and horizontal assembly of panels.
Norms and Recommendations
Panels should be measured accurately to avoid ordering incorrect lengths. Roof panels are recommended to be white to minimize heat effects, and expansion joints should be used to accommodate thermal expansion.
Key Data
Available panel thicknesses range from 50mm to 300mm, with corresponding weights and bundle sizes provided. The thermal coefficient for roof panels is recommended to be less than 0.25 W/m2K for warm buildings.
Best Practices
Avoid excessive force when fastening to prevent deformation. Use acoustic tape and ensure proper spacing of purlins. For roof panels, a minimum slope of 4° is required, increasing to 6° for panels with skylights or overlaps.
Overview
The document provides detailed specifications and assembly instructions for European sandwich panels, specifically focusing on the PolDeck TD trapezoidal roof panels.
Specifications
  • Available panel thickness ranges from 40 mm to 200 mm, with corresponding weights and bundle sizes provided.
  • Thermal insulation properties are highlighted, recommending panels with a thermal coefficient less than 0.25 W/m2K for warm buildings.
  • PolDeck TD panels are trapezoidal roof panels with polyurethane foam, requiring a minimum slope of 4° for single panels and 6° for panels with skylights.
Assembly Method and Accessories
  • Installation involves attaching acoustic tape to reduce noise and prevent scratches, using self-drilling screws for fastening.
  • Overlapping is recommended for long roof slopes to manage thermal expansion, requiring a double purlin solution and specific undercut lengths based on roof pitch.
  • Protective film should be removed promptly to avoid damage from UV exposure.
Recommendations
  • Ensure accurate measurement of panel lengths to avoid waste or installation issues.
  • Use white panels to mitigate heat effects and employ expansion joints for thermal compensation.
  • Remove metal filings during installation to prevent corrosion.
Roof Ridge and Gutter Installation
  • Detailed steps for installing ridge gaskets, strips, and flashing are provided to ensure proper sealing and protection against UV rays.
  • Standard gutter and gable end finishing involve using specific profiles and rivets for secure assembly.
System Skylight
  • The EuroLight skylight system is compatible with TD roof series panels, designed to meet technical requirements such as load capacity and durability.
Overview
The document provides detailed technical specifications and assembly instructions for various types of roof sandwich panels, including PolDeck TD, PolDeck MD, PolDeck BD, and ThermaDeck PRO.
1. PolDeck TD Panels
  • Specifications: Includes C-profile 009, eaves 003, cap 034, and gable flashing 024. Panels are assembled starting from the gutter side to the ridge.
  • Assembly Instructions: Pre-cut panels, secure gutter hooks with steel stripes, and use rivets for final assembly. Ridge assembly involves PE-G01 gaskets and ridge strips.
2. PolDeck MD Panels
  • Specifications: Features a rigid polyurethane foam core, suitable for environments with high ammonia concentration. Available in various thicknesses and weights.
  • Applications: Ideal for livestock buildings, warehouses, and horticulture.
  • Features: Low water absorption, chemical resistance, and high operating temperature range.
3. PolDeck BD Panels
  • Specifications: Advanced design with tiled profiling and 100% PU core filling for enhanced insulation and strength.
  • Assembly Method: Quick assembly using specialized screws. Panels are ordered by module length (330 mm per module).
  • Applications: Suitable for buildings with pitched roofs of at least 12°.
4. ThermaDeck PRO Panels
  • Specifications: EPS core with options for visible or invisible joints. No side flashing needed due to pre-profiled joints.
  • Applications: Recommended for roofs with a minimum slope of 4° for single span and 6° for joined panels.
Conclusion
The document provides comprehensive guidelines for selecting and assembling various roof sandwich panels, emphasizing the importance of correct installation techniques to ensure durability and performance.
PolTherma SOFT Panel Advantages
PolTherma SOFT panels provide effective thermal insulation, enhancing temperature stability in buildings during both winter and summer. The PU core offers resistance to mechanical deformations, making it suitable for flat roofs. The panels are lightweight, easy to install, and feature low water absorption due to their closed-cell structure, which prevents moisture and air infiltration.
ThermaMembrane System
ThermaMembrane FR is an advanced system for waterproofing and insulating deck roofs, offering high insulation properties, durability, and fire resistance (REI 30) without glass fiber. It is suitable for both new and existing roofs, featuring a single-layer system with integrated waterproofing and insulation. The system is mechanically mounted and uses electrical welding for sealing.
ThermaBitum System
ThermaBitum panels are designed for the thermal modernization of existing roofs and new constructions. They offer high fire resistance (REI 30) and excellent insulation properties. The panels are easy to assemble and can be used with various roofing supports. The system includes a final covering with roofing felt and is suitable for flat roofs with a slope of 0-20°.
Flashing Production
EuroPanels utilizes a modern CNC-controlled bending machine for producing flashings. The machine allows for precise adjustments and can produce elements with sophisticated shapes. It supports various materials, including stainless steel, steel, and aluminum, with a maximum length of 6.4 meters. The process ensures reproducible dimensions and the ability to produce custom flashings according to customer specifications.
Overview
The document provides detailed information about EuroPanels' capabilities in producing high-precision flashings using advanced CNC-controlled bending machines.
Specifications
  • Materials: Stainless steel (1.0 mm), steel (up to 1.5 mm), and aluminium (up to 2.0 mm).
  • Dimensions: Maximum element length of 6.4 m, sheet width up to 1250 mm, and bending angle up to 140º.
  • Production: Capable of producing multiple elements simultaneously and flashings up to 700 mm wide.
Production Process
The process involves drawing the flashing on a touch panel, adjusting dimensions and angles, and using hydraulically operated grippers for precise bending. The machine ensures high precision and repeatability in production.
Benefits of EuroPanels
  • Fast production of standard and custom flashings.
  • 100% reproducible dimensions for consistent quality.
  • Capability to produce sophisticated shapes and conical ends for seamless connections.
Product Range
The document mentions various products like PolTherma PS, PolTherma CS, ThermaStyle PRO, and others, emphasizing their thermal and fire resistance properties.
Contact Information
EuroPanels provides contact details for their sales office and export specialists for both Eastern and Western Europe.
Disclaimer
The document clarifies that the information is for informational purposes only and not a substitute for technical documentation. EuroPanels reserves the right to make changes without prior notice.
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Catalog excerpts

A practical guide of products and accessories-1

PRODUCER OF SANDWICH PANELS EUROPEAN SANDWICH PANELS A PRACTICAL GUIDE OF PRODUCTS AND ACCESSORIES

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A practical guide of products and accessories-2

PU wall panels • PolTherma DS • PolTherma PS • PolTherma TS EPS wall panels • ThermaStyle PRO - 16 - 19 PU roof panels • PolDeck TD • PolDeck MD • PolDeck BD EPS roof panels About company: We are a dynamic and modern company offering to our customers complete systems for wall and roof composites in a form of metal faced sandwich panels and insulation boards with all accessories. Our product range covers sandwich panels with PU and EPS core. We have been specializing in this production for many years and our panels have been appreciated both by customers and professionals from many European countries....

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About technology: Europanels manufactures sandwich panels according to EN 14509:2013-12 standard: Self-supporting double skin metal faced insulating panels - Factory made products - Specifications. Insulation boards are produced in accordance with EN 13165+A1:2015-03 standard: Thermal insulation products for buildings. Factory made rigid polyurethane foam (PU) products Specification. CE marking is a proof of European standards in production and processes but please keep in mind, that products are being controlled according to the following tolerances (example for sandwich panels): Dimension Thickness...

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A practical guide of products and accessories-4

PU WALL PANEL PolTherma DS is an original Design Series wall sandwich panel with PU core and metal facings with invisible joint. T install it in a proper way a o load distributor and 2 fasteners for each fastening point should be used. These are finally covered by the adjacent panel. Thanks to panels' features, ready facade is free from visible fasteners and looks superb as an one envelope. In 2011 PolTherma DS panels were awarded with two Gold Medals: • XX International Construction Fair BUDMA, Poznań, Poland (for best industrial construction product), • XVII International Agriculture Fair AGROTECH...

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A practical guide of products and accessories-5

INNOVATIVE PROFILINGS Excellent for renovation works Sandwich panel with the inner facing of laminate, Sandwich panel with inner facing of 0.2 mm galvanized steel sheet, for thermal wall insulation Doskona³a na renowacje Mountage proposal of wall panel PolTherma DS on a ground beam support brackets horizontal insula�on impregnated polyurethane seal or spray polyurethane foam ground beam thermal insula�on A tradi�onal way of PolTherma DS wall panel moun�ng described on the next page, provides for the use of zets mounted on the columns, serving as the panel suppor�ng elements. As an alterna�ve...

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A practical guide of products and accessories-6

Panel to panel connection bracket - 045 closing stripe - 044 profiled gaskets Corner bracket - 047 outer angle - 046 profiled gaskets fasteners Securing panels to substructure load distributor - W03 fasteners Before you place an order: Wall sandwich panels by EuroPanels are perfect construction products which are intended for a quick, cheap and easy installation. Thanks to their features your facade and the entire building will look very interesting and unique. To make the best choice, before you place a final order for your panels please take into account following areas: • thermal requirements...

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A practical guide of products and accessories-7

ASSEMBLING / ACCESSORIES 1.0 - PREPARATION FOR PANELS ASSEMBLING 1.1 - Preparation of assembling materials Supporting element In some cases there is a possibility to install panels in a horizontal, one span layout. It enables to secure PolTherma DS panels only to columns which are in base foundation. It is a great solution for buildings which do not require continuous footing and thus you can reduce costs of materials and labor at the installation stage. Zet profiles are necessery for startup, securing first panels on a bottom side, enabling fastening them into columns at the upper side. The shape...

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A practical guide of products and accessories-8

PolTherma DS 2.0 - ASSEMBLING PANELS TO STEEL STRUCTURE 2.1 - Removing of protection foil Protection foil should be removed not later than one month after production, however when the temperature at the construction site is high (e.g. in summer time, outdoor storage) it should be removed immediately after delivery (before assembling). Protection foil is necessary only during transportation of panels. In order to eliminate negative consequences of high temperature, bundle of panels should be covered by white canvas. If protection foil is not removed, sun rays (UV) could finally vulcanize it and...

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A practical guide of products and accessories-9

ASSEMBLING / ACCESSORIES 3.0 - NEW GENERATION CORNER FLASHING 046 The new generation corner Europanels flashing with concealed fixings have been developed primarily for aesthetic finishing corners of buildings made of sandwich panels mounted horizontally. 3.1 - Auxiliary brackets (base) 047 After attaching sandwich panels to the structure, corner flashing installation starts from arrangement, leveling and screwing auxiliary brackets 047 to the panel cladding. They have one fixed dimension (135mm) and the second is variable, depending on the thickness of the wall panels used at the facility. If the...

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A practical guide of products and accessories-10

PolTherma PS is a wall sandwich panel with polyurethane foam core. It is popular due to standardized profiling (micro and linear) and hidden fixing (invisible joint). PolTherma PS series takes advantage specially for the expansions -in already existing buildings with standard profiling, new part of wall can also look similar to already existing. With smart solution of hidden joint, design of a new wall is modern and smooth. For fastening a special washer and 2 screws in one fixing point are necessary. Panel joint cross section Available panel thickness Weight Number of panels in a bundle [ pcs....

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A practical guide of products and accessories-11

PROFILING / ASSEMBLING Vertical assembling of PS and DS Series panels with a hidden joint Installation of all types of hidden fixing wall panels from the EuroPanels’ offer requires a special washer, so called a load distributor. In the case of a vertical, a fulcrum is a horizontal supporting beam. First apply an acoustic tape. After the alignment of the first panel, the point of attachment for load distributor is specially profiled edge of the panel, where you need to put the load distributor. Than fasten the appropriate self-drilling screws from EuroPanles’ accessories offer. Another panel covers...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.