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EUROPEAN SANDWICH PANELS
EUROPEAN SANDWICH PANELS
EuroPanels Sp. z o.o., part of The Włozamot Panel Group, specializes in metal-faced sandwich panels with PUR and EPS cores for walls, roofs, and ceilings. These panels offer benefits such as fast assembly, reduced costs, and excellent thermal properties. The company has received multiple awards for its innovative products.
The product range includes PUR/PIR wall panels (PolTherma DS, PS, TS, CS, SOFT) and EPS wall panels (ThermaStyle PRO), as well as PUR roof panels (PolDeck TD, MD, BD, ThermaBitum) and EPS roof panels (ThermaDeck PRO). These panels provide excellent thermal insulation and fire resistance.
Proper handling and installation are crucial to avoid damage. Panels should be cut with a circular saw, stored on a stable base, and protected from moisture and UV radiation. Light-colored facings are recommended to minimize temperature loads.
Panels should be ordered based on building design and installed by qualified professionals. Recommendations include using one-span horizontal layouts for wall panels and ensuring proper fastening and support structures.
PolTherma DS panels feature a PUR core and invisible joints, providing a seamless facade. They have won awards for their industrial and agricultural applications. Options include AGRO (non-condensate layer) and FLEXI (flexible facing).
Charts in the document compare thermal properties of different core materials. PUR cores offer the best thermal insulation, while EPS cores are cost-effective for building envelopes.
EuroPanels offers a comprehensive range of sandwich panels and accessories, emphasizing the importance of using both for optimal assembly. The company invites cooperation and provides support for efficient and cost-effective construction solutions.
PolTherma DS panels can be installed in a horizontal, one-span layout, reducing material and labor costs. Zet profiles are essential for securing the first panels and can be made on-site or delivered by EuroPanels. Proper installation of Zet profiles is crucial for panel alignment.
Load distributors are necessary for securing PolTherma DS panels. They are angle bars with holes for fasteners, ensuring the panels are securely attached to the structure. The first panel must be accurately secured to set the baseline for subsequent panels. Protection foil should be removed promptly to avoid damage from UV exposure.
Corner flashing installation involves arranging and securing auxiliary brackets to the panel cladding. The flashing is designed for aesthetic finishing and requires careful handling to avoid damage during installation. Flashings are mounted with self-tapping screws or sealed steel rivets.
PolTherma PS panels feature a polyurethane foam core and are known for their standardized profiling and secret fixing. They are suitable for expansions in existing buildings, offering a modern and smooth design. Installation requires a special washer and screws for secure attachment.
- PolTherma™ PS: Wall sandwich panel with a polyurethane foam core, featuring standardized profiling and secret fixing for a modern appearance. Available in thicknesses ranging from 50mm to 160mm, with thermal transmittance coefficients from 0.43 to 0.13 W/(m²*K).
- PolTherma™ TS: Metal-faced wall panel with rigid polyurethane foam, offering a large cover width and improved joint tightness. Available in thicknesses from 40mm to 160mm, with thermal transmittance coefficients from 0.52 to 0.13 W/(m²*K).
- PolTherma™ CS: Specialized for cold storage, this panel is optimized for demanding thermal insulation tasks, suitable for farming and food processing industries.
- General Installation: Panels require a load distributor and self-drilling screws for secure attachment. Proper alignment and pressing are crucial for joint connection.
- Continuous Foundation Installation: Ensure the foundation is flat, secure the starting flashing, and use EuroPanels fasteners for panel attachment.
- Masking Flashing Assembly: Use auxiliary brackets and maintain a 20mm expansion gap filled with low-pressure foam. Flashings are mounted with self-tapping screws or rivets.
- Vertical lining is recommended for small spans to enhance fastening.
- Use dynamometer equipment for safe securing of fasteners.
- Thermal conductivity coefficient λd is 0.021 W/m*K at 10°C.
- Panel weights range from 10.4 to 15.3 kg/m² depending on thickness.
- Number of panels per bundle varies with thickness, from 7 to 28 pieces.
- Designed for cold storage chambers and demanding thermal insulation tasks.
- Available in various thicknesses (120, 160, 200 mm) with thermal transmittance coefficients of 0.15, 0.11, and 0.09 W/(m2*K).
- Installation involves using stainless steel fasteners and applying sealant to protect panel skins and secure flashing.
- Recommended for use in farming, food processing, and storage industries.
- High-quality insulation panels made of rigid PIR foam, offering excellent thermal insulation with a conductivity of 0.022 W/m*K.
- Available in thicknesses ranging from 40 to 120 mm, suitable for flat roofs, pitched roofs, external walls, and ceilings.
- Features include high thermal stability, low hygroscopicity, chemical resistance, and simple installation.
- Conforms to EU standards CE wg EN 13165:2001.
- Wall sandwich panels with an EPS core, offering a choice of fastening methods for a smooth wall surface.
- Available in various profilings: Microprofiled, Grooved, and Linear.
- Thermal transmittance coefficients range from 0.75 to 0.14 W/(m2*K) with thicknesses from 50 to 300 mm.
- Installation involves using the WŁOZAMOT jumper for invisible fastening and ensuring proper alignment and sealing.
- For PolTherma™ CS, apply sealant before installing the L profile, drill holes, and rivet the profile, followed by additional sealant application.
- For ThermaStyle™ PRO, use the WŁOZAMOT jumper for invisible joints, ensuring proper leveling and alignment of panels.
- Ensure proper application of sealants to prevent moisture ingress and maintain thermal efficiency.
- Follow specific installation guidelines for each panel type to ensure structural integrity and performance.
- Ensure accurate measurement of panel lengths to avoid waste or installation issues. The length should be specified in the building design and verified against the finished supporting structure.
- Panel thickness should align with the building's thermal insulation requirements, with a recommended thermal coefficient of less than 0.25 W/m2K for warm buildings.
- Roof supporting structures can be made from steel, wood, or reinforced concrete, each requiring specific fastening solutions.
- Vertical Assembling: Panels are traditionally screwed to the supporting structure, with visible fasteners covered by colored caps. Alternatively, the WŁOZAMOT jumper can be used to hide fasteners.
- Horizontal Assembling: Panels are placed in a single span layout with acoustic tape applied to columns. Maintain a 20 mm expansion joint between panels.
- Roof Panel Assembly: Attach acoustic tape to prevent scratching and corrosion. Panels are fastened using self-drilling screws, with alignment critical for subsequent panels.
- Use polyurethane foam and sealant to improve joint tightness.
- Remove protective foil from panels before installation.
- For roof panels, use white color to minimize heat effects and ensure proper expansion joints.
- Use calottes for better fastening force on roof panels.
- AGRO panels with a non-condensate layer are available.
- Various strips and profiles are available for closing expansion joints and enhancing panel stability.
- Ensure proper spacing and checking of purlins according to the construction project.
- For long roof slopes, use shorter panel sections joined together to accommodate thermal expansion.
- Overlapping Technique: Panels should be joined with an expansion joint to accommodate thermal and physical loads. A double purlin solution is necessary at overlapping points, and butyl sealant should be applied to the panel's external skin.
- Undercutting: The incoming panel should have an undercut length of 150-300 mm, depending on the roof's pitch, to ensure proper alignment and fit.
- Protective Film Removal: The protective film on panels should be removed within one month of manufacturing to prevent vulcanization and warranty loss.
- Fastening Panels: Panels are secured to purlins using self-drilling screws, with additional self-tapping screws applied at butyl sealant discharge points.
- Acoustic Tape Installation: Acoustic tape should be applied to reduce noise and prevent scratching during installation.
- Standard Profiles: Use C-profile 009 and eaves 003 for gutter and gable end finishing. Ensure proper pre-cutting and secure installation with screws and rivets.
- UV Protection: Use cap 034 to cover open ribs and protect against UV rays.
- Ridge Gasket and Strip: Install PE-G01 ridge gaskets and ridge strips to cover and even out rib lines.
- Ridge Flashing: Align and attach ridge flashing using screws, ensuring proper coverage and protection.
- Features: PolDeck MD panels have a rigid polyurethane foam core and are suitable for environments with high ammonia concentration, such as livestock buildings.
- Cladding Options: Available with laminate or flexible facing, offering resistance to chemicals and biological agents.
- Applications: Ideal for use in piggeries, cowsheds, chicken coops, and other buildings requiring insulation and chemical resistance.
- Designed for environments with high ammonia concentration, such as livestock buildings.
- Available with inner cladding options: FLEXI (flexible facing) and LAMINATE (laminate cladding).
- Features include low water absorption, chemical resistance, and a wide operating temperature range (-40°C to 110°C).
- Suitable for pitched roofs with specific slope requirements.
- Advanced roof sandwich panel with tiled profiling for enhanced design and strength.
- Offers excellent thermal insulation and mechanical strength due to 100% PUR core filling.
- Easy assembly with specialized screws, reducing costs and time.
- Ideal for buildings with pitched roof designs, providing integrated hydro- and thermal insulation.
- Panels are ordered by modules (330mm each) rather than millimeters.
- Designed for thermal modernization of existing roofs and new constructions.
- ThermaBitum FR variant offers high fire resistance, suitable for flat roofs with a slope of 0-20°.
- Features include exceptional durability against extreme temperatures and efficient insulation with rigid polyurethane foam.
- Simple assembly process with a complete system ready for installation.
- ThermaBitum FR awarded for innovation in construction materials.
- Thermal transmittance coefficients and panel thicknesses are provided for different panel types.
- Fire resistance classifications and external fire performance ratings are detailed for ThermaBitum panels.
- Instructions for installation and securing of panels are included, emphasizing ease of use and compatibility with various substrates.
The document outlines the specifications for bituminous roofing systems and sandwich panels. Key materials include rigid polyurethane foam (PIR) and expanded polystyrene (EPS) cores. The roofing system involves two layers of bituminous felt, hot sealed during assembly, with mechanical fixing using sleeves and fasteners. The panels are available in various thicknesses, with thermal conductivity values ranging from 0.025 to 0.027 W/mK.
Assembly instructions for ThermaDeck PRO panels are detailed, including preparation, overlapping, and securing methods. Panels can be joined using visible or hidden joints, with specific recommendations for roof slopes and spans. The document emphasizes the importance of sealing joints with PU foam and roofing sealant.
The systems conform to UE standards PN-EN 13165:2010. Fire resistance ratings include REI 30 and Broof(t1), with a reaction to fire classification of B-s3, d0. The panels offer excellent thermal resistance, with U values as low as 0.11 W/m2K for certain configurations.
For optimal performance, the document suggests using light-colored panels to minimize thermal expansion. It also recommends specific assembly techniques to ensure durability and efficiency, such as using acoustic tape on purlins and maintaining proper distances between panel facings.
- Thermal conductivity: 0.025 - 0.027 W/mK
- Thermal transmittance (U value): 0.11 - 0.41 W/m2K
- Fire resistance: REI 30
- Compressive strength: 120 kPa
- Snow load zone II: 0.9 kN/m2
- Internal suspended load: 0.3 kN/m2
The document provides comprehensive guidelines for the installation and performance of roofing systems and sandwich panels, emphasizing energy efficiency and compliance with European standards.
Catalog excerpts
EUROPEAN SANDWICH PANELS PRACTICAL GUIDE TO PRODUCTS AND ACCESSORIES
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EuroPanels Sp. z o.o. (LTD) is a part of The Włozamot Panel Group. We are a dynamic and modern company offering to our customers complete systems for wall and roof composites in a form of metal faced sandwich panels and insulation boards with all accessories. Our product range covers sandwich panels with PUR and EPS core. We have been specializing in this production for many years and our panels have been appreciated both by customers and professionals from many European countries. ThermaBitum FR a unique composite insulation product on a European scale, was awarded the Gold Medal of the XXIII...
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PUR WALL PANEL PolTherma DS is an original Design Series wall sandwich panel with PUR core and metal facings with invisible joint. To install it in a proper way a load distributor and 2 fasteners for each fastening point should be used. These are finally covered by the adjacent panel. Thanks to panels' features, ready facade is free from visible fasteners and looks superb as an one envelope. In 2011 PolTherma DS panels were awarded with two Gold Medals: • XX International Construction Fair BUDMA, Poznań, Poland (for best industrial construction product), • XVII International Agriculture Fair...
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INNOVATIVE PROFILINGS Thermal insulation of walls: FELXI Thermal insulation of walls: FLEXI Thermal insulation of walls: FLEXI SANDWICH PANELS
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Panel to panel connection strip - 014 contact strip - 015 proled llers Corner corner ashing - 020 proled llers fasteners Securing panels to substructure load distributor - W03 fasteners Before you place an order: Wall sandwich panels by EuroPanels are perfect construction products which are intended for a quick, cheap and easy installation. Thanks to their features your facade and the entire building will look very interesting and unique. To make the best choice, before you place a nal order for your panels please take into account following areas: • thermal requirements for the building (thermal...
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ASSEMBLING / ACCESSORIES 1.0 - PREPARATION FOR PANELS ASSEMBLING 1.1 - Preparation of assembling materials Supporting element In some cases there is a possibility to install panels in a horizontal, one span layout. It enables to secure PolTherma DS panels only to columns which are in base foundation. It is a great solution for buildings which do not require continuous footing and thus you can reduce costs of materials and labor at the installation stage. Zet proles are necessery for startup, securing rst panels on a bottom side, enabling fastening them into columns at the upper side. The shape...
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PolTherma™ DS 2.0 - ASSEMBLING PANELS TO STEEL STRUCTURE 2.1 - Removing of protection foil Protection foil should be removed not later than one month after production, however when the temperature at the construction site is high (e.g. in summer time, outdoor storage) it should be removed immediately after delivery (before assembling). Protection foil is necessary only during transportation of panels. In order to eliminate negative consequences of high temperature, bundle of panels should be covered by white canvas. If protection foil is not removed, sun rays (UV) could nally vulcanize it and...
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ASSEMBLING / ACCESSORIES 3.0 - NEW GENERATION CORNER FLASHING 046 The new generation corner Europanels ashing with concealed xings have been developed primarily for aesthetic nishing corners of buildings made of sandwich panels mounted horizontally. 3.1 - Auxiliary brackets (base) 047 After attaching sandwich panels to the structure, corner ashing installation starts from arrangement, leveling and screwing auxiliary brackets 047 to the panel cladding. They have one xed dimension (135mm) and the second is variable, depending on the thickness of the wall panels used at the facility. If the panels...
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PUR WALL PANEL PS is a wall sandwich panel with polyurethane foam core. It is popular due to standardized profiling (Micro and Linear) and secret fixing (invisible joint). PolTherma PS series takes advantage specially for the expansions - in already existing buildings with standard profiling, new part of wall can also look similar to already existing. With smart solution of hidden joint, design of a new wall is modern and smooth. For fastening a special washer and 2 screws in one fixing point are necessary. Available panel thickness [ mm ] Thermal transmittance coefcient Uc* [ W / (m2 * K) ]...
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PROFILING / ASSEMBLING Vertical assembling of PS and DS Series panels Installation of all types of secret xing wall panels from the EuroPanels’ offer requires a special washer, so called a load distributor. In the case of a vertical, a fulcrum is a horizontal supporting beam. First apply an acoustic tape. After the alignment of the rst panel, the point of attachment for load distributor is specially proled edge of the panel, where you need to put the load distributor. Than fasten the appropriate self-drilling screws from EuroPanles’ accessories offer. Another panel covers by its nose all the...
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PolTherma™ TS is a standard metal faced wall panel cored with rigid polyurethane foam. It is installed to the structure with through fasteners. Its main advantages are very big cover width (1100 mm) and special PU gasket which improves the tightness of the panel-to-panel joint. Sandwich panels PolTherma TS could be installed both in horizontal and vertical way to steel, wood and reinforced concrete structures. - panel with polyisocyanurate core ( EI 30 )* * Only for 100 and 120 Thermal transmittance coefcient Uc * [ W / (m2 * K) ] Number of panels in a bundle [ pcs. ] Available panel thickness...
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AVAILABLE PROFILINGS Blanked angular Connection between continuous foundation and panel Panels assembling to the structure at contact strip - 019 fasteners SANDWICH PANELS
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PolTherma™ TS 1.0 - INSTALATION OF PANELS ON CONTINUOUS FOUNDATION 1.1 - Securing the starting flashing - 013 In traditional solutions there is a continuous foundation between the columns which is used as a base for panels securing both horizontally and vertically. Check whether a continuous foundation is at. If it is not, compensate the surface by a professional free proof mass. If the continuous foundation surface is at put a strip 013 and then secure it with EuroPanels fasteners. 01 3 1.2 - Securing the first panel If the strip 013 is properly secured to the continuous foundation the rst /...
Open the catalog to page 14All EuroPanels catalogs and technical brochures
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