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INDUSTRIAL AUTOMATION

Product catalog summary

Company Overview
Elettronica Santerno, headquartered in Italy, is a prominent manufacturer of industrial automation inverters and soft starters, with a presence in over 100 countries. The company provides a diverse range of products for various industrial applications, supported by a global network of distributors and after-sales services.

Product Range

SINUS N: Designed for AC three-phase induction motors with power ranges from 0.4 kW to 3.0 kW, featuring V/F and Sensorless Vector Control, built-in potentiometer, and IP20 enclosure.
SINUS M: Suitable for motors from 0.37 kW to 22.0 kW, offering V/F and Sensorless Vector Control, built-in braking unit, and compatibility with Easy Harmonics software.
SINUS PENTA: Premium drives for AC three-phase induction and synchronous motors, available in various enclosures and offering multiple control functions including V/F, Sensorless VTC, FOC, SYN, and regenerative.

Technical Features

Integrated input filters compliant with EMC standards for residential and industrial environments.
Advanced control features such as PID function, speed search, and programmable logic blocks.
Options for remote control and communication via MODBUS/Profi bus DP-CanBus-Device Net.

Applications
The products are suitable for a wide range of industrial applications, including conveyors, crushers, pumps, fans, and more, with specific overload capabilities tailored to different use cases.

Global Footprint
Santerno has a significant global presence with branches and commercial offices in Brazil, Spain, USA, China, and South Africa, and a sales network of over 50 distributors worldwide.

SINUS PENTA Series Overview
The SINUS PENTA series of drives are designed for controlling three-phase asynchronous and synchronous motors, with capabilities for regeneration into the grid. These drives support a wide power supply voltage range and are compatible with remote control software.

Specifications

Power Supply: 200-240 VAC (2T) and 380-500 VAC (4T) for three-phase systems. DC supply ranges from 280-705 Vdc.
Input Frequency: 50-60 Hz.
Power Range: 1.3kW to 900kW, with cabinet options up to 2100 kW.
Enclosure Ratings: IP00, IP20, IP54 depending on size.
Ambient Conditions: Operating temperature from -10°C to 55°C, storage temperature from -25°C to +70°C, humidity 5-95% non-condensing, altitude up to 2000 m standard, with derating above 1000 m.
Cooling: Forced air-cooling system.

Model Details
Various models under different sizes (S05 to S90) are detailed with their power (kW and HP), nominal current (Inom), maximum current (Imax), and peak current (Ipeak) for different voltage ranges. Each model is designed to handle specific overload conditions, with light, standard, and heavy overload capabilities.

Key Features

Full compatibility with "REMOTE DRIVE" software for remote control.
Overload capabilities: Light overload up to 120% for 120 seconds or 144% for 3 seconds; Standard overload up to 140% for 120 seconds or 168% for 3 seconds; Heavy overload up to 175% for 120 seconds or 210% for 3 seconds.

Additional Notes
Some models are unavailable in IP54, and certain cabinet versions are only available on demand. Input and output reactors are required for specific models.

PENTA CABINET Models
Specifications for PENTA CABINET models include voltage class, circuit breakers, power supply units, IGBT module units, braking units, dimensions, and weight. Models are categorized by their power supply type (6-PULSE, 12-PULSE, Regenerative Active Front End) and voltage range (380-500 Vac, 500-600 Vac, 575-690 Vac).

Inductors
Details on input, DC, and output inductors for harmonic current mitigation and power factor improvement are provided. Inductors are categorized by size and model, with specifications on inductance ratings, maximum frequency, dimensions, and weight.

Recommendations
For installations requiring long cable lengths between the inverter and motor, output inductors (Du/DT filters) are recommended to prevent overcurrent protections from tripping due to wire parasite capacity. The document suggests using shielded cables to mitigate issues with shorter cable lengths.

Braking Units and Resistors
Specifications for braking units and resistors used in SINUS PENTA drives are detailed, including resistance values, wire cross-sections, power ratings, and protection degrees for different duty cycles and classes.

Optional Boards for SINUS PENTA
A range of optional boards is available for SINUS PENTA, including fieldbus and communication boards, speed sensor boards, I/O expansion boards, and datalogger and RTC boards. Each board type is described with its main features and installation requirements.

Communication Boards
Various communication boards are described, including those using Modbus/TCP Ethernet, Metasys N2, and BACnet protocols. These boards facilitate interfacing with external control units and support various communication standards.

Power Supply Boards
The ES914 auxiliary power supply board provides insulated power supply and signal insulation for RS485 connections. It supports half-duplex transmission and includes indicators for communication failures.

Encoder Boards
Various encoder boards are detailed, including those for incremental, SIN/COS, Hiperface, BiSS/EnDat, and resolver signals. These boards provide speed and position feedback for inverters, with features like digital signal conversion and differential signal acquisition.

Data Logger and RTC Boards
The ES851 Data Logger board allows for data acquisition and remote interfacing, while the ES851-RTC board provides real-time clock functionality for managing timed events.

I/O Expansion Boards
Several I/O expansion boards are outlined, including the ES847, ES870, and ES988, which offer additional digital and analog input/output capabilities for the SINUS PENTA series.

SINUS K Lift Software
This software is designed for lift applications, offering features like high comfort positioning, noiseless operation, and compliance with lift directives. It supports remote control and includes various technical features and optional modules.

Soft Starters
The ASAC0 and ASAC1 soft starters are described, providing features like compact dimensions, overload protection, and various adjustments and alarms for motor control. They are compatible with remote control software and offer communication options.

Technical Specifications
Detailed specifications for each board and component are provided, including part numbers, installation slots, and key features. The document also includes a product selection chart for inverter models and soft starters, specifying applicable motor power and dimensions.

ASAB and ASAMV Soft Starters
Specifications and features of ASAB and ASAMV soft starters are provided, which are used for controlling the start and stop of three-phase asynchronous motors. These devices are designed to enhance motor performance and protection in various industrial applications.

DCREG2-DCREG4 Converters
Specifications for AC/DC digital converters with a power range of 10A to 4500A, suitable for a wide voltage range of 200Vac to 690Vac, are detailed. Features include self-calibration of current and speed, internal field converter, field economy, and predictive control for enhanced motor performance.

Applications
The document lists various applications for the soft starters, including agitators, ball mills, bore pumps, crushers, and fans, indicating the overload requirements for each application.

Product Selection and Dimensions
Detailed product selection charts and dimensions for different models of ASAB and ASAMV soft starters are provided, aiding in the selection of appropriate models based on specific requirements.

DCREG Series Specifications
The document outlines the features and specifications of the DCREG series, which includes automatic switching of feedback in case of tachometer/encoder breakdown, control of current limit, seven speed levels, JOG commands, auto-reset alarms, integrated digital potentiometer, timer on digital outputs, local control from keyboard, and insensitivity to phase sequence.

Optional Features
Optional features include remote drive software, keypad, remote keyboard operation kit, RS232/485 interface, MODBUS RTU, and various protection and segregation kits.

CU400 Clamping Unit
The CU400 clamping unit is designed for use with DCREG4 converters to handle inductive loads like electromagnets. It includes a control algorithm to manage overvoltage conditions and protect the converter.

Asynchronous Motors
The document describes asynchronous three-phase electric motors with features such as class F insulation, IP55 protection, and IE2 efficiency class. Various options are available, including customized power supply, additional impregnation, and different mounting positions.

Remote Drive Software
The Remote Drive software provides a communication interface and management tools for Elettronica Santerno drives, including data reception, transmission, parameter programming, and remote diagnostics.

Drive Solutions Overview
The document provides a comprehensive overview of Elettronica Santerno's drive solutions and their applications across various industrial sectors, including HVAC, water, cement, mining, regenerative systems, lifts, cranes, stone crushers, sugar centrifuges, and medium voltage applications.

Main Features
The drives offer a wide power and voltage range, IP54 standard solutions, a 4-line alphanumeric display for easy navigation, and built-in control methods. They include an EMC filter, extensive I/Os, on-board communication, and fire mode operation. The drives support BACNET and METASYS® N2 communication bus boards.

Applications

HVAC: Drives are suited for liquid cooler fans, condenser water pumps, and more, featuring advanced PID functions and field bus communications for integration with Building Management Systems.
Water: Drives are designed for energy efficiency in pumping stations, offering reliability and cost reduction in water supply and treatment.
Cement and Mining: Drives are used in stone crushers, conveyors, and other equipment, enhancing plant performance and production efficiency.
Regenerative Systems: SINUS PENTA drives offer regenerative braking, converting mechanical energy into electric energy, compliant with various standards.
Lifts and Cranes: SINUS K LIFT series provides frequency converters for elevators, ensuring safety and low operational costs.
Stone Crushers and Sugar Centrifuges: Drives provide high torque and precise motor control, improving production efficiency.
Medium Voltage: Step Down-Step Up solutions offer quick installation and maintenance with standard components.

Energy Efficiency
The use of inverters enhances energy savings and reduces costs. The drives are user-friendly, with a multilingual interface and application wizard for easy configuration.

Connectivity
The drives support common field buses like PROFIDRIVE, PROFIBUS, CANOPEN, and more, reducing connectivity costs with additional I/Os available on the serial link.

Global Presence
Elettronica Santerno has a global network of branches and distributors, ensuring availability and support worldwide.

Catalog excerpts

INDUSTRIAL AUTOMATION - 151390025EN - First Edition 2015/2016 - published on March 1st 2015 All gures, dimensions, weights and data are indicative. For a detailed dimensioning please call Santerno pre-sales technical ofce. This catalogue is subject to changes without prior notice. No liability shall be accepted for printing errors. Giving energy more value

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Global footprint For over 40 years, Elettronica Santerno has been a leading company in the manufacture of industrial automation inverters and softstarters. Based in Castel Guelfo, Italy, with branches and commercial ofces in Brazil, Spain, USA, China and South Africa. Santerno has a worldwide sales network of over 50 distributors also providing after-sales service. LEGEND: National distributors Outsourcer’s assembly plant Morocco Namibia Netherlands New Zealand Nigeria Norway Oman Pakistan Panama Paraguay Peru Philippines Poland Portugal Qatar Republic of Korea Republic of Moldova Romania Russian...

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Santerno global footprint 2 SINUS PENTA IN CABINET 44 Braking units and resistors 68 SINUS K - Lift software 100 ASAB - Soft starters 108 ASAMV - Soft starters 116 DCREG2 - DCREG4 - AC/DC digital converters 122 MJ-MA - electrical motors 130 INDUSTRIAL SECTORS AND APPLICATIONS 134 Santerno Subsidiaries and Distributors 150

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Technical features & highlights - Power range 0.4~3kW - 2 control modes: V/F and Sensorless Vector Control - Built-in potentiometer - Start/stop keypad - IP20 enclosure - Overload capability 150% for 1 min. 200% for 0.5 sec. - Maximum output frequency 400Hz - Motor auto-tuning for optimum performance - Anti-stalling and antitrip algorithm - Adjustable carrier 1-15kHz - Automatic and manual torque boost - JOG function - Speed search - PID function Options - Output ferrite ring lters - Analog converter V/I (0-10/4-20mA) - Relay for open collector output - “S” ramps - 8 speed sets - 3 frequency...

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Technical features & highlights - Power ranges: 0.37~22 kW 200-230Vac, 3phase 0.37~22 kW 380-480Vac, 3phase - IP20 enclosure - Built-in braking unit - Possibility of connecting a DC choke in sizes 11kW to 22kW - 2 Control modes: V/F and Sensorless Vector Control - RS485 serial port with MODBUS RTU protocol - Remotable smart keyboard - Overload 150% of In for 60 sec - Overload 200% for short time span - Maximum torque 180% Tn - Maximum output frequency 400Hz - Anti-stalling and overvoltage trip prevention - 8 speed sets - 3 frequency jumps (skip) - 8 NPN PNP programmable digital inputs - 2 analog...

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SINUS PENTA SINUS PENTA Premium Drives for all applications! Full range of premium drives for AC three-phase induction and synchronous motors 5 different control functions: V/F, Sensorless VTC,FOC, SYN, regenerative. Available in IP00, IP20, IP54 enclosures. Complete range of inductors, filters, braking unit and resistors. Complete range of optional boards: speed sensors, communications, I/O expansion, field bus, dataloggers marine applications special-purpose product line available 12

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SINUS PENTA SINUS PENTA The SINUS PENTA drives have one common part number coding. Refer to this coding to select the specic model and options required for your application. The part number starts with “SINUS P” that identies the SINUS PENTA family, the following 4 digit number indenties the inverter model. The part number details are given below. Overload Choice Overload Product selection chart Applications Light Agitator Atomizer Ball mill Control mode PENTA= 5 built-in software functions (see tech. specs.) Enclosure 0= IP00 (sizes greater than S32) 2= IP20 (up to size S32) 3= IP24-IP34 (PENTA...

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Technical Highlights One product, 5 integrated functions - IFD (Inverter Frequency Drive): vector modulation function for general-purpose applications (V/F pattern). - VTC (Vector Torque Control): sensorless vector function for high-torque demanding applications. - FOC (Field Oriented Control): vector function with encoder for high torque precision and wide speed range. - SYN (Synchronous): vector function for brushless synchronous motors with permanent magnets, high torque precision joined to high energy efciency level. - RGN (Regenerative): sinusoidal power factor cos =1, AC/DC feeder function...

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Technical data Connected Motor power range/voltage range Storage temperature Mains Vac supply voltage and frequency Standard max. altitude 2000 m a.s.l (2000 m ÷4000 m, on request) Above 1000 m, derate 1%/100 m. Overvoltage category Operating atmospheric pressure Cooling system IP20 from Size S05 to Size S30, IP00 from Size S41 to Size S65, IP54 from Size S05 to Size S30 Forced air-cooling Ambient temperature – 10°C to 55°C with no derating (or 2%/°C over 40°C based on the inverter model and the application category) Dimensions and weight IP20 - IP00 models Size

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LIGHT OVERLOAD UP TO 120% (120s) OR UP TO 144% (3s) Power supply up to 500 Vac Sinus Penta Model LIGHT OVERLOAD UP TO 120% (120s) OR UP TO 144% (3s) Power supply up to 500 Vac Sinus Penta Model Size S902) SINUS PENTA 1800 Size S20 SINUS PENTA 0060 Inverter power supply Size S30 SINUS PENTA 0113 Inverter power supply 1) unavailable model as IP54 - 2) Cabinet version only available on demand - 3) input reactor and output reactor required. Key Inom= inverter nominal current • Imax= inverter maximum current for 120sec every 20min. up to S30 and 60sec. Every 10min. >=S41 • Ipeak= inverter maximum...

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STANDARD OVERLOAD UP TO 140% (120s) OR UP TO 168% (3s) Power supply up to 500 Vac Sinus Penta Model STANDARD OVERLOAD UP TO 140% (120s) OR UP TO 168% (3s) Power supply up to 500 Vac Sinus Penta Model Size S902) SINUS PENTA 1800 Size S20 SINUS PENTA 0060 Inverter power supply Size S30 SINUS PENTA 0113 Inverter power supply 1) unavailable model as IP54 - 2) Cabinet version only available on demand - 3) input reactor and output reactor required. Key Inom= inverter nominal current • Imax= inverter maximum current for 120sec every 20min. up to S30 and 60sec. Every 10min. >=S41 • Ipeak= inverter maximum...

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INDUSTRIAL AUTOMATION

INDUSTRIAL AUTOMATION

Catalog excerpts

All Enertronica Santerno S.p.A. catalogs and technical brochures