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EMKA Main Catalogue

EMKA Main Catalogue
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EMKA Main Catalogue

Product catalog summary
Overview of EMKA Group: EMKA Group is a global leader in locking technology for cabinets and enclosures, offering both conventional and electronic solutions. The company serves various sectors, including industry and transport, with a wide range of products such as locks, latches, hinges, and seals. EMKA operates internationally, with production sites in multiple countries and a customer base in 55 countries.
Product Range and Specifications: The catalogue details a comprehensive range of products, including quarter turns, rod controls, locking systems, hinges, seals, handles, and aluminium windows. Products meet specific standards like resistance class RC2 and protection class IP 69K, with a modular structure allowing tailored solutions.
Manufacturing and Quality Assurance: EMKA emphasizes high-quality manufacturing, supported by ISO 9001 certified processes. Products are made from materials like stainless steel, zinc, aluminium, plastic, and rubber. EMKA is one of Europe's largest mould makers.
Customer Collaboration and Innovation: EMKA collaborates with customers to develop innovative products using advanced CAD systems, creating approximately 20,000 special parts for specific requirements.
Global Reach and Logistics: With 24 subsidiaries worldwide, EMKA ensures timely delivery through buffer warehouses, supporting extensive global operations.
Technical Standards and Certifications: The catalogue provides information on technical standards, including IP ratings and material specifications, ensuring products meet national and international standards.
Material Specifications: Specifications for stainless steel materials are provided, listing equivalents in German, USA, Japan, and Unified Numbering System.
Protection Classes: Protection classes according to NEMA are explained, detailing protection levels against solid bodies, rain, dust, and icing.
Environmental Compliance: EMKA adheres to REACH, RoHS, and WEEE directives, ensuring products do not contain substances of very high concern above thresholds and are RoHS compliant.
Conflict Minerals Policy: EMKA avoids using conflict minerals from regions supporting conflict, ensuring responsible sourcing with suppliers.
Seal Tolerances and Storage: Tolerances for seals are outlined according to DIN ISO 3302-1 and DIN 16941-3B, emphasizing proper storage conditions.
Elastomer Properties: Operating temperatures and hardness for elastomers like EPDM, NBR, CR, PVC, and Silicone are provided, with recommendations for compression and fire protection standards.
Quality Management Certification: EMKA is ISO 9001:2015 certified for the development, manufacturing, and sales of locking systems, hinges, and components.
Door and Locking Direction: Definitions for left-hand and right-hand doors, including opening directions with different handle types, are explained.
Quarter Turns Overview: Detailed information on various quarter turn versions, materials, and applications is provided, highlighting IP ratings and assembly options.
Specifications and Assembly Procedures: The document lists components like adapters, housings, cams, and inserts, detailing materials and dimensions for IP 65 protection. Assembly instructions for quarter turns and compression latches are included, emphasizing correct cut-out dimensions and efficient assembly.
Standards and Norms: Compliance with standards like EN 61373 for vibration-proof designs and DIN EN 45545-2 for fire protection is referenced.
Product Benefits: Benefits include cost savings from tool-less assembly, high protection through self-sealing designs, and compatibility with standard cams.
Recommendations: Suggestions for materials and configurations based on environmental conditions are provided, with optional safety caps and accessories to enhance functionality.
Compression Latches and Safety Quarter Turns: Various compression latches and safety quarter turns are detailed, designed for secure and vibration-proof applications, with options for stainless steel and hybrid materials.
Additional Features and Accessories: Accessories like cams, dust caps, spare keys, and escutcheons are mentioned, with emphasis on specific checks and fastening measures.
L-Handles and Quarter Turns: Specifications for L-handles and quarter turns are provided, with installation and operation procedures, standards compliance, and recommendations for material selection.
Swinghandle Locking Systems: Specifications for mechanical and electromechanical swinghandle versions are detailed, highlighting compliance with standards and adaptability for different applications.
Profile Half Cylinders and Locking Systems: Detailed specifications for profile half cylinders and locking systems are provided, designed to meet DIN 18252 and EN 1303 standards.
Rod Guides and Compression Latch Systems: Specifications and installation procedures for rod guides and compression latch systems are outlined, with product benefits and compatibility notes.
Pin Hinges, Seals, and EMC Components: Specifications and applications for pin hinges, seals, and EMC components are provided, with recommendations for usage based on application needs.
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Catalog excerpts

EMKA Main Catalogue-1

MAIN CATALOGUE Ingenious Locking Technology for Cabinets and Enclosures SALES WORLDWIDE 92 % FROM IN-HOUSE PRODUCTION IN-HOUSE MOULD MAKING

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EMKA Main Catalogue-2

Icons The icons on the catalogue pages show the special properties of the items presented there. Prominent hinge Hinge limited lift-off version Hinge for single cabinets Hinge for in-line cabinets with single door Hinge for in-line cabinets with double door Compression specification of lock Article grounded or grounding possible ELM Electronic Locking & Monitoring System application Resistance class 2 tested acc. to DIN EN 1630 Concealed hinge Lift-off version hinge Assembly without tool clip-in product Product with graffiti resistant paint meets hygiene requirements acc. to DIN EN 1672-2 meets...

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EMKA Main Catalogue-3

List of contents Info EMKA overview, technical information Quarter turns, small and medium version Quarter turns, large version Accessories: Cams, dust cap, rods, rod guides Quarter turns (Program 1500) Quarter turns, different versions Rod control for heavy duty, screw-on Rod control for heavy duty, weld-on 1107 to 3000 Locking sets: Modules, profile half cylinders Rod controls, bearing bushes, cams Rods for outside and inside; Rod guides Hinges for prominent doors Hinges for flush doors Pin hinges Seals, cell sponge rubber, edge protection, window rubber profiles Bow-type handles, hand grips,...

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EMKA Main Catalogue-4

About EMKA The EMKA GROUP is world market leader for locks, latches, hinges and seals used in switch and control cabinets. For more than 40 years, the company has been active across all sectors in the fields of industry (switch and control cabinets, HVACR systems, mechanical engineering) and transport (railway and commercial vehicles, caravans, etc.) with conventional and electronic locking solutions. The overall range comprises more than 30,000 catalogue and special articles, which are developed, manufactured, refined and assembled at eleven production sites in Germany, France, Great Britain,...

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EMKA Main Catalogue-6

Worldwide first choice Henriville, France 2,100 employees Own production at 11 international locations Represented in 55 countries worldwide More than 30,000 catalogue and special products More than 36,000 customers worldwide Arnedo, Spain Goražde (Plant 1), Bosnia-Herzegovina Goražde (Plant 2), Bosnia-Herzegovina

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EMKA Main Catalogue-7

Company headquarters Velbert, Germany Wuppertal, Germany Tianjin, China Bhilai, India Mionica, Serbia Bandung, Indonesia Company headquarters Production site Subsidiary Agency

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EMKA Main Catalogue-9

Locking systems for switch and control cabinets EMKA offers a comprehensive range of locking technology products from a single source and from its own production, including sealing technology. The modular program structure enables a unique variety of variants and solutions. The high quality and product standards are guaranteed by an excellent manufacturing know-how and by the certified process control according to ISO 9001.

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EMKA Main Catalogue-10

Modular program The product program by EMKA has a consistently modular structure. No matter whether made of stainless steel, zinc, aluminium, plastic or rubber, the products meet national as well as international standards, e.g. resistance class RC2 and are available up toprotection class IP 69K. Locking Systems Sealing Profiles and Edge Protection

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EMKA Main Catalogue-11

Online product search and CAD Download Product search: Several methods lead to the catalogue page of the required item. Both the quick and direct way by entering the page number, item number or name and by using the extended search by means of selecting specific product properties. CAD download: in the download area under www.emka.com, the CAD data of the EMKA products are made available in the international exchange formats STEP and IGES.

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EMKA Main Catalogue-13

Close communication with the customer from the idea to the product In the EMKA Technology Centre the innovative products of tomorrow are created. 30 designers and design engineers convert ideas into finished products in close collaboration with the customer. Quite a few of these products are incorporated into the EMKA main catalogue which is thus strongly focused on the current market and customer needs. To this day round 20,000 additional special parts have been created in this way that were tailor-made for special customer requirements by our specialists, intensely tested in our internal test...

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EMKA Main Catalogue-14

EMKA Mould + Series EMKA is one of the three largest mould makers in Europe. One reason for this is that all of EMKA's 30,000 catalogue and special products are tool-related. In its own production sites, EMKA produces these products from the materials polyamide, zinc, steel, stainless steel and aluminum. EMKA customers can take advantage of this manufacturing excellence that has been developed over decades. With the business model "Mould + Series", EMKA offers a unique service package: Based on the customer's drawing, the mould is designed. The production of the initial sample with this mould...

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EMKA Main Catalogue-16

Information Abbreviations All drawings are shown in right-hand version. Dimension date are basically understandable in 'mm'. Note for cut outs: All dimensions are final dimensions, please consider for surface coating. 2  Rod controls General notes = Width across flat In case of assembling by the customer, the O-rings must be lubricated with O-ring suited grease. Hardware maintenance: the high-quality EMKA hardware is going to work perfectly for decades if used appropriately. Complementarily, we recommend a regular use of lubricants suitable for the application, utilisation and material on all...

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EMKA Main Catalogue-17

Protection classes acc. to National Electrical Manufacturers Association (NEMA) The UL classifications are not directly comparable with IP protection classes, since both the test conditions and the evaluation of the test results are different. UL/NEMA Description Protection against the penetration of solid bodies. Protection against the penetration of solid bodies, protection against the ingress of rain and dust and damage caused by icing. Protection against rain, snow and foreign bodies. External mechanisms remain usable despite being coated in ice. Protection against rain, foreign bodies, splash...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.