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STAY CABLE BRIDGE

STAY CABLE BRIDGE
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STAY CABLE BRIDGE

Product catalog summary
Introduction
The document addresses the challenges and solutions for managing the lifespan of stay cable bridges, emphasizing proactive maintenance and advanced monitoring to tackle the aging infrastructure crisis.
Mitigating the Emerging Infrastructure Crisis
Challenges include population growth, increased traffic loads, and corrosive pollution. The document stresses the need for cost-effective maintenance strategies to ensure public safety and minimize repair costs.
Aging Infrastructure
Bridges from the 1960s and 1970s are nearing the end of their lifespan, necessitating increased maintenance. The document highlights the importance of extending service life through preservation and proactive upkeep.
Emerging Trends for Bridge Durability
Technological advancements like wireless sensors, smart city IoT, and predictive analytics are vital for enhancing bridge durability, enabling real-time monitoring and quicker response times.
A New Bridge-Lifespan Approach
A phased approach to bridge lifespan management is proposed, from new-life to advanced-life phases, each requiring specific monitoring and maintenance strategies.
Advanced-Life Phase
This phase involves comprehensive inspections and maintenance to extend the bridge's service life, using techniques like robotic inspections, corrosion assessments, and structural repairs.
Why Us?
The company offers customized solutions tailored to each bridge's unique needs, leveraging global expertise and advanced technology for optimal lifespan management.
Lifespan Management
Three core services are outlined: Monitoring & Data Management, Inspections & Condition Assessments, and Maintenance, providing a complete picture of a bridge's condition and ensuring timely interventions.
Monitoring & Data Management
Continuous surveillance and data collection are emphasized, with over 31,200 sensors globally providing real-time insights for informed maintenance decisions.
Inspections & Condition Assessments
Regular inspections using advanced robotics and automated methods are crucial for assessing bridge conditions and planning maintenance programs.
Conclusion
The document advocates for a strategic partnership approach, offering customized programs and long-term service agreements for effective bridge infrastructure management.
Overview
The document discusses the importance of maintenance and condition assessments for bridge structures, focusing on rehabilitation, repair, and strengthening to extend durability and prevent damage.
Maintenance Strategies
Various maintenance strategies are outlined, including protective cleaning, robotic wrapping systems, de-icing, and corrosion protection for stay cables, aimed at stopping damage and degradation.
Preservation Techniques
Emphasis is placed on rehabilitation to maintain bridge lifespan, highlighting experience in grouting condition repair, pylon strengthening, concrete repairs, shear strengthening, robotic PE welding systems, and external prestressing.
Robotic Cable Wrapping
A key feature is the robotic cable wrapping system offering a 60+ year lifespan, providing multiple barriers of corrosion protection without obstructing traffic flow, and requiring no special surface preparation. The system is 100% recyclable and can be combined with dehumidification systems.
ATIS Cableskin®
The ATIS Cableskin® is a butyl rubber tape approved in Europe, applied by self-driving robots, adapting to rough surfaces, avoiding air inclusions, and providing long-term corrosion and UV protection.
Global Presence
The document lists numerous countries where the company operates, indicating a wide global presence.
Disclaimer
A disclaimer notes that the brochure serves basic informational purposes and technical data may change without notice. Liability for losses or damages from the use of this data is not assumed.
Contact Information
Contact details for DYWIDAG-Systems International in Europe and North America are provided for further inquiries.
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Catalog excerpts

STAY CABLE BRIDGE-1

STAY CABLE BRIDGE LIFESPAN SERVICES

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The Emerging Infrastructure Crisis MITIGATING THE EMERGING INFRASTRUCTURE CRISIS As you know, building and maintaining bridges today requires dealing with unprecedented challenges: • Population growth Higher traffic loads Corrosive pollution Aging infrastructure Hightlighted by the recent Morandi Bridge collapse in Genoa, an increasing list of global bridge ‘health problems’ threaten public safety. In short, public infrastructure investments have not kept pace with advances in architecture, scientific engineering, data communications, and urbanization. We’re helping change that. “At our current...

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Aging infrastructure Emerging Trends for Bridge Durability MAIN ISSUE: AGING INFRASTRUCTURE Although the bridges of the ‘60s and ‘70s were built to last 100 years, the reality of wear and tear means that bridges need a lot more care in the last 30 years of their life. We need cost-effective ways to lower: • Risks to assets and public safety Maintenance expenditures Repair and strengthening costs It’s Time to Fix America’s Aging Bridges Out of the 614,000 US bridges circa 40% are more than 50 years old and almost 10% need significant maintenance or replacement. On average, 188 million vehicles...

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A New Bridge-Lifespan Approach Data-backed services specific to the age, size, and requirements of your bridge. DYWIDAG has been engineering bridge technology since 1880. Microsoft has been processing data since 1975. Together we’re researching ways to improve infrastructure through smart city technology. Safer bridges through inspections and technology A safe bridge is always under surveillance. Using robotic inspections of stay cables and advanced monitoring schemes for the entire bridge structure, we track and model structural and environmental phenomena. The demand on infrastructure is growing....

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Advanced-life phase AN APPROACH DESIGNED FOR EACH LIFE PHASE ADVANCED LIFE PHASE: 10 YEAR SERVICE EXAMPLE From the first monitoring system, to the challenges of aging infrastructure, we support you through all phases of the bridge lifespan. New-life phase Early-life phase Tracking the bridge’s status from it’s very first sensor pulse. Early-life bridges need to settle into their environment. We learn how your bridge behaves (compared to its intended design) and identify any lingering issues or needed modifications. We study your bridge’s interaction and behaviour through regular inspections and...

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Lifespan Management At DYWIDAG, our goal is to build long term partnerships with our customers. We work with you to understand and deliver the best solutions now and over time while providing a flexible way to manage operating expenses with our multi year agreements. Our bridge smart systems are standardized *but* your configuration is unique. Anyone offering a “one size fits all” approach is increasing your risk. Custom bridge conditions and demands are best supported by a custom team. Once we understand what your bridge needs, we bring in the appropriate expert(s) from our 50+ global offices....

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Lifespan Management Three Services Robotic cable wrapping HDPE pipe repair Damper retrofit Fred Hartman Bridge, Texas, USA THREE SERVICES franjo tudman bridge, croatia alamillo bridge, spain Take the Right Action at the Right Time kap shui mun bridge, hong kong Cable replacement HDPE pipe repair Damper retrofit Guide deviator repair Bridge inspections

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Monitoring & Data Management Monitoring & Data Management TYPICAL PARAMETERS INCLUDE MOVEMENT, DISPLACEMENT, LOADS & ENVIRONMENTAL FACTORS. Critical Conditions – Detected at an Early Stage – Save Costs and Improve Safety Configure a high-quality monitoring scheme Implement an early response alarm system To mitigate risk by tracking temperature, weather, impact, and movement. We’ll incorporate any special access issues, specialist requirements, measurement frequency, and detailed reporting. And we’ll likely use our robotic technology for comprehensive installation and service delivery. Based on...

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Monitoring & Data Management Monitoring & Data Management ACTUAL MONITORING SCHEME: Nonthaburi Bridge Thailand Measurement of: • • Bearing displacement Cable forces with DYNA

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Monitoring & Data Management Inspections & Condition Assessments DYNA FORCE® MONITORING SYSTEM The DYNA Force® Monitoring System measures the force in steel bars and strands during construction and service life. This structural health monitoring system for cable stayed and overdosed bridges is currently used in over 85 projects worldwide: • Based on the elasto-magnetic properties of ferromagnetic materials No overloading of sensor, no mechanical wear Resistant against dust, humidity, shock Permanent monitoring of post-tensioning forces in steel tendons Introducing DYNA Systems DYNA Force® Stay...

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Inspections & Condition Assessments Inspections & Condition Assessments AUTOMATED VISUAL INSPECTION Inspects the entire testable cable length whatever the diameter. The value of high-res image capture Examination in accordance with German standard DIN 1076 by a certified bridge inspector. A zoomable high resolution panorama image of the whole surface. A report with noticeable findings and further advice. Plus: • Detailed display of damages up to 0.1mm Software to view, compare, measure, and document the data with previous inspections Quick setup without a crane or scaffolding that reduces setup...

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Maintenance ROBOTIC CABLE WRAPPING Multiple barriers of independent corrosion protection layers No housing, scaffolding, or gantries required No obstruction of traffic flow on bridges No special surface preparation needed (no removal of paint, dirt etc) 100% recyclable; top layer available in various colours Corrosion protection fully functional immediately after application Combinable with dehumidification systems LONG TERM CORROSION & UV PROTECTION ATIS Cableskin ® European Technical approval (ETA) & ZTV ING is a butyl rubber tape which is wrapped around the bridge cables by self driving robots....

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