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ANCHOR SYSTEMS

ANCHOR SYSTEMS
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ANCHOR SYSTEMS

Product catalog summary
About Us
DYWIDAG-Systems International specializes in geotechnical systems, particularly pre-stressed anchoring systems. Founded in 1967 in the UK, the company provides products and technical advice to geotechnical drilling contractors and engineers. Their core values include technical expertise, high-quality products, professional service, and efficient deliveries, operating globally with the motto: Local Presence – Global Competence.
Anchoring Systems
Basic Concept: Ground anchors are pre-stressed elements that stabilize structures by applying compressive loads. Key characteristics include length, diameter, tensile capacity, relaxation rate, installation angle, and corrosion protection. DYWIDAG offers solutions for poor soil conditions, urban environments, and cuttable anchors for future development.
DYWIDAG Bar Anchors
Basic Concept: Bar anchors are made from solid steel threadbars, installed in sections to reach design depth. They are straightforward to install and suitable for various applications. The choice of tendon depends on space and load capacity.
Prestressing Steel
DYWIDAG Prestressing Steel Threadbar is a high tensile alloy steel bar with a coarse right-hand thread, manufactured according to German and British standards, offering high strength and low relaxation characteristics, ideal for anchoring applications.
GEWI® Plus
GEWI® Plus systems are designed for restricted construction spaces and higher load demands, offering increased strength, allowing for reduced bar sizes and smaller boreholes. They are resistant to stress crack corrosion and hydrogen-induced embrittlement.
Threadbar Data
Tables provide detailed specifications for GEWI® and GEWI® Plus threadbars, including nominal diameter, steel grade, ultimate strength, yield strength, design resistance, cross-sectional area, and weight.
Accessories
GEWI® and GEWI® Plus accessories include static couplers, lock nuts, hexagonal nuts, domed nuts, and eye nuts, with specifications for each component provided in tables.
Prestressing Steel Accessories
This section provides specifications for various steel accessories used in prestressing, including nominal diameters and dimensions for static couplers, lock nuts, hexagonal nuts, domed nuts, and eye nuts. The working load limit (WLL) is specified as 2t.
DYWIDAG Strand Anchors
Basic Concept: Strand anchors are flexible steel wire strands used when anchor lengths exceed 20m or access is restricted. They are coiled with a grouted bond length and can be unwound directly into boreholes. Each 15.2mm compact strand has an ultimate load of 300kN, with capacities up to 8,000kN achievable.
Capacity: The capacity table lists the ultimate strength, proof strength, design resistance, and tendon cross-sectional area for anchors with up to 12 strands.
Multi-Stage Strand Anchors
Basic Concept: Developed for greater loads in poor ground conditions, these anchors distribute load uniformly over the bond length. They allow for fixed lengths greater than 10m, with bond lengths typically ranging from 2 to 4.5m.
Capacity: Similar to conventional strand anchors, with capacities listed for up to 12 strands.
Double Corrosion Protection
Permanent anchors require double corrosion protection (DCP) as defined in BS8081, involving factory pre-grouted encapsulation within a corrugated plastic sheath. DYWIDAG DCP Anchors offer consistent performance for up to 120 years.
DYWIDAG Removable Strand Anchors
These anchors feature a compression unit at each stage's distal end, allowing for removal after use. They are increasingly used in urban areas due to limited easement restrictions.
GFRP Cuttable Anchors
Glass Fiber Reinforced Polymer (GFRP) bars are used for temporary anchors, offering easy cutting for future development. They are lightweight and can be de-stressed and left in place after use.
Anchor Stressing and Testing Services
On-site testing ensures anchor performance, involving investigation, suitability, and acceptability tests. These tests help optimize construction design and increase the service life of tendons.
References
Examples of projects using DYWIDAG systems include Liverpool FC's Main Stand, Edinburgh Tram Way, Bank Street Canary Wharf, and Trinity Business School in Dublin.
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Catalog excerpts

ANCHOR SYSTEMS-1

WE MAKE INFRASTRUCTURE SAFER, STRONGER, AND SMARTER. ANCHOR SYSTEMS

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ANCHOR SYSTEMS-3

Contents About us 4 Anchoring Systems 5 Basic Concept 5 DYWIDAG Bar Anchors 6 Basic Concept 6 Threadbar Data 8 Accessories 9 DYWIDAG Strand Anchors

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ANCHOR SYSTEMS-4

About us DYWIDAG-Systems International are a specialist geotechnical systems supplier with expert technical knowledge and longstanding experience in pre-stressed anchoring systems. Anchors are used throughout infrastructure development to provide restraint for a range of structures from hydro-electric dams to sheet pile walls. The anchoring systems developed by DYWIDAG-Systems International lead the industry in this specialist construction application. Our comprehensive approach allows us to provide our customers with technical advise based on the requirements and characteristics of the whole...

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ANCHOR SYSTEMS-5

Anchoring Systems Basic Concept Ground anchors are defined as a pre-stressed element which actively contribute to the stability of the structure throughout its design life. Unlike passive elements the performance of the anchor is critical to the stability of the structure. Force is applied to the surface of the wall or slab by pre-stressing the anchor using a stressing jack to elongate the tendon, once the necessary load has been established, the anchor is “locked off” at the head. From this moment onwards the anchor will be applying a compressive load to the structure to arrest movement. To...

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ANCHOR SYSTEMS-6

DYWIDAG Bar Anchors Basic Concept Bar Anchors are formed from a solid steel threadbar which can be installed in coupled sections to achieve the desired design depth. Bar anchors are the simplest type of anchor with a long history of use. The modular nature of the bar anchor system means that installation, although sometimes challenging due to the length of the individual bars, is straightforward. In an unrestricted working area, individual bar lengths of up to 12m can be installed. In areas of restricted access, bar lengths can be tailored to meet the site specific requirements of the project....

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ANCHOR SYSTEMS-7

DYWIDAG Bar Anchors GEWI® GEWI® Steel High Yield Threadbar is a high tensile alloy steel bar which features a coarse left-hand thread over its full length. The system is proven worldwide and offers versatility in a range of applications. 16 - 50mm bars can be welded using appropriate industry practices relative to the carbon content of the steel. Welding of the higher grade 63.5mm diameter bar is also acceptable with additional measures. Manufactured in accordance with the German Certificate of Approval (Deutsches Institut für Bautechnik), the system also offers general conformance with BS 4449...

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ANCHOR SYSTEMS-8

DYWIDAG Bar Anchors Threadbar Data GEWI® Threadbar Nominal Diameter Steel Grade Ultimate Strength Yield Strength CrossSectional Area Diameter Over Threads Thread Pitch GEWI® Plus Threadbar Nominal Diameter Steel Grade Ultimate Strength Yield Strength CrossSectional Area Diameter Over Threads Thread Pitch Prestressing Steel Threadbar Nominal Diameter Steel Grade CrossSectional Area Diameter Over Threads Thread Pitch

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ANCHOR SYSTEMS-9

DYWIDAG Bar Anchors Accessories GEWI® Accessories Nominal Diameter Static Coupler GEWI® Plus Accessories Nominal Diameter Static Coupler Prestressing Steel Accessories Nominal Diameter Static Coupler

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ANCHOR SYSTEMS-10

DYWIDAG Strand Anchors Basic Concept Strand anchors are assembled from flexible steel wire strand. These anchors are made to order and are installed in one continuous length. into a borehole; this is particularly useful when working in tunnels or basements. Strand anchors are most commonly used when anchor lengths exceed 20m or when access restrictions prevent solid threadbars from being used. Strand anchors are supplied to site coiled with a grouted bond length. Strand anchors can be unwound directly Strand anchors also provide a solution when anchor capacities exceed the strength of the threadbar...

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ANCHOR SYSTEMS-11

DYWIDAG Strand Anchors Multi-Stage Strand Anchors Basic Concept The multi-stage strand anchor has been developed from the need to achieve greater anchor loads in poor ground conditions. It offers uniform distribution of load over the full bond length in addition to efficient utilisation of the in-situ ground strength. Conventional ground anchors are limited to a maximum fixed length of 10m (BS 8081); extending the conventional fixed length will not produce a gain in load carrying capacity, because any higher loading would induce progressive de-bonding from the proximal end of the fixed anchor...

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ANCHOR SYSTEMS-12

Double Corrosion Protection Basic Concept BS8081 defines permanent anchors as installations with lifespans in excess of 2 years. In order to achieve this status, sufficient corrosion protection needs to be provided. To ensure durability throughout the working life of each anchor, double corrosion protection needs to be provided. Double corrosion protection (DCP) is defined in BS8081 and consists of factory pre-grouted encapsulation of the bar within a corrugated plastic sheath. DYWIDAG DCP Anchors are capable of providing consistent performance for 120 years. The specialist coupler and head assembly...

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ANCHOR SYSTEMS-13

DYWIDAG Removable Strand Anchors Basic Concept DYWIDAG removable strand anchors are based on a multi-stage anchor with a compression unit at the distal end of each stage. The full length of the anchor, other than the compression unit, is de-bonded. When the anchor is stressed, the compression unit reacts against the underside of the grout column, putting it into compression: hence the term “compression unit”. At the base of each compression unit is a rupture point formed from a strand fixing with a known failure load. Stressing the anchor in excess of that failure load causes the strand to break...

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ANCHOR SYSTEMS-14

GFRP Cuttable Anchors Basic Concept When temporary anchors are installed into ground that has potential for future development, an alternative solution to the removable anchor system is the cuttable anchor. Glass Fiber Reinforced Polymer bar has been used for passive systems such as rock bolts and soil nails for some time; however, as a material which is easily cut, it can provide specific qualities desirable temporary pre-stressed systems too. GFRP can take large tensile forces and so lends itself to ground anchoring however due to the materials reduced shear strength compared to steel, the...

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