Installation and Operating Instructions for Air-to-Water Heat Pump 1. Important Information
Compliance with local legal requirements is mandatory for operation and maintenance. The heat pump should not be tilted more than 45° during transport. Ensure no obstructions in the intake and exhaust areas. Avoid installation in depressions or courtyards to prevent re-circulation of cooled air. Electrical connections must adhere to VDE, EN, and IEC standards.
2. Purpose and Operation
Designed for heating and potentially cooling of heating water. Suitable for monoenergetic and bivalent operation. Not intended for high heat demand during building drying. Operates by transferring heat from ambient air to heating water using a refrigerant cycle.
3. Components and Accessories
Main unit includes components like evaporator, compressor, and control box. Uses R410A refrigerant, which is non-flammable and ozone-friendly. Includes a heat pump manager for efficient control and monitoring.
4. Installation and Setup
Ensure proper setup of condensate drainage. Electrical and heating connections must follow specified guidelines. Proper setup is crucial for energy-efficient operation.
5. Maintenance and Troubleshooting
Regular checks by trained personnel are required. Cleaning of heat exchangers is essential to maintain efficiency. Troubleshooting guidelines are provided for common issues.
6. Decommissioning and Disposal
Follow specific procedures for safe decommissioning and disposal. Legal requirements for refrigerant handling must be observed.
Specifications and Accessories
The document outlines the specifications for the installation and operation of a heat pump system. It includes details on the external temperature sensor, which is provided with the heat pump unit and manager. The operation and handling of the heat pump manager are described in the accompanying user manual.
Remote Control and Building Management
A remote control station is available as an optional accessory, offering the same operation and menu navigation as the heat pump manager. Connection is via an interface with an RJ 12 plug. The heat pump manager can be integrated into a building management system through additional interface cards, supporting Modbus, EIB, KNX, and Ethernet connections.
Transport and Installation
The heat pump must be transported with a maximum tilt of 45 degrees and should be moved using a pallet. The unit and transport pallet are secured with four anti-tip devices that must be removed. Installation requires a flat, smooth surface to ensure proper sound insulation and protection against small animals. The air outlet direction should be perpendicular to the main wind direction to facilitate defrosting. Specific installation conditions, such as elevated platforms or high wind loads, may require additional anti-tip measures.
Condensate Drainage
Condensate must be drained frost-free, with the heat pump standing horizontally. The condensate pipe should have a minimum diameter of 50 mm and be frost-protected. Direct discharge into sewage treatment plants or pits is not allowed due to potential damage from aggressive vapors.
Heating and Electrical Connections
Heating connections are made inside the unit, with hoses leading downward. The heating system must be flushed before connection to remove debris. The electrical connection requires a 5-core cable, with specific requirements for phase sequence and overload protection. A screened communication cable connects the heat pump manager to the internal microcontroller.
Commissioning
Commissioning should be performed by authorized service personnel. All connections must be installed, and the heating circuit must be free of obstructions. The heat pump manager settings must be adjusted according to the user manual. The commissioning process involves ensuring water flow, selecting the "Automatic" mode, and gradually opening heating circuits.
Maintenance
To protect the paint, avoid leaning objects against the unit. The exterior can be cleaned with a damp cloth and standard cleaners, avoiding abrasive or acidic substances.
Overview
The document provides detailed technical information on the installation, operation, and maintenance of an air-to-water heat pump system. It covers specifications, intended use, operating principles, components, and installation guidelines.
Specifications and Intended Use
The heat pump is designed for heating and, depending on the model, cooling heating water. It is suitable for both new and existing heating systems and can operate in mono energy and bivalent modes. The system is not intended for high heat consumption scenarios, such as building drying, and is not compatible with frequency converters.
Operating Principle
The heat pump extracts heat from the surrounding air using a fan and evaporator, transferring it to a refrigerant. An electrically driven compressor increases the heat's temperature, which is then transferred to the heating water. The system can also operate in reverse for cooling, where the heating water transfers heat to the refrigerant.
Components
The main components include a fan, liquefier, compressor, evaporator, expansion valve, filter dryer, switch box, and dirt trap. The system uses the refrigerant R410A, which is CFC-free and non-combustible.
Installation Guidelines
The heat pump must be installed on a level surface with adequate sound insulation and protection from small animals. It should be positioned to allow unrestricted defrosting of the evaporator. Condensate must be drained frost-free, and the system should be protected against frost if necessary.
Electrical and Heating Connections
Connections include the flow and return of the heating system, condensate drain, control cable, and power supply. The heating system must be flushed before connection to remove impurities. Electrical connections require a 5-core cable and appropriate circuit protection.
Accessories and Additional Features
Optional accessories include a remote control and building management system connectivity via Modbus, EIB, KNX, or Ethernet. The heat pump manager controls and monitors the system based on temperature and safety systems.
Transport and Handling
During transport, the heat pump should not be tilted more than 45 degrees. It should be transported using a pallet and secured with transit bolts, which must be removed before installation.
Maintenance and Safety
Regular maintenance is necessary to ensure efficient operation. The system must be installed in compliance with local building regulations and should allow for easy access for maintenance.
Specifications and Wiring:
Ensure the incoming supply has a clockwise rotating field with phase sequence L1, L2, L3. Incorrect wiring prevents the heat pump from starting, indicated by a warning on the heat pump manager display. The control voltage is supplied via the heat pump manager, requiring a 3-pole line as per electrical documentation. A shielded communication line connects the heat pump manager with the µPC2 in the heat pump, necessary for outdoor installations.
Demand Sensor Connection:
The demand sensor R2.2 (NTC 10) must be installed based on the hydraulics used. Without it, the second heat generator cannot be controlled if communication is interrupted. The return sensor R2 is active when the compressor runs and must remain connected.
Commissioning:
Commissioning should be performed by an authorized technician. Before starting, ensure all connections are installed, valves are open, air paths are clear, and the fan rotates correctly. The heat pump manager settings must match the heating system's instructions. The water in the buffer tank must be at least 18°C. Follow a specific procedure to ensure proper commissioning, including closing consumer circuits, ensuring correct water flow, and gradually reopening heating circuit valves.
Maintenance and Cleaning:
Avoid leaning objects against the device. Clean external parts with a damp cloth and avoid abrasive cleaners. Prevent sediment in the heat exchanger by ensuring a diffusion-resistant installation. Severe contamination requires cleaning by a technician using a 5% phosphoric or formic acid solution. The air system, including the evaporator and fan, should be cleaned before each heating period. Ensure proper drainage from the condensate tray.
Faults and Troubleshooting:
Faults are indicated on the heat pump manager display. Consult the operating instructions for troubleshooting. Only authorized technicians should perform work on the heat pump.
Decommissioning and Disposal:
Disconnect the heat pump from the power source and close all valves before removal. Trained personnel must dismantle the pump, adhering to environmental standards for material disposal, especially refrigerants and oils.
Device Information:
Models include LA 9S-TU, LA 12S-TU, and LA 18S-TU, all designed for outdoor installation with integrated thermal energy metering. Operating limits include heating water flow from 18°C to 60°C and air heating from -22°C to +35°C. Sound levels and dimensions are specified, with refrigerant type R410A used across models.
Specifications:
The document outlines the specifications for a heat pump system, including electrical connections, protection standards, and energy efficiency ratings. The system operates on a 3-phase 400 V supply with a control voltage of 230 V. It features a soft starter for current limiting and rotary field monitoring. The degree of protection is IP 24, and the system complies with European safety regulations.
Procedures:
Installation and operation procedures are detailed, emphasizing the importance of adhering to legal requirements and ensuring proper electrical connections. The document advises on the correct handling and installation angles during transport and the removal of transport wedges before commissioning.
Standards and Recommendations:
The heat pump is designed to meet CE, DIN, and VDE standards, suitable for domestic environments. It is recommended to maintain a small temperature difference between the heating water and the heat source to optimize energy efficiency. Regular maintenance checks on the refrigerant seal are advised.
Energy Efficiency:
The heat pump is rated A++ for energy efficiency, with specific performance metrics provided for various temperature conditions. The document highlights the importance of clean heat exchangers for optimal performance.
Additional Features:
Features include reverse circulation defrosting, frost protection, and a maximum operating pressure of 3.0 bar. The system is compatible with low-temperature heating systems like underfloor heating.
Performance Data:
Performance levels are provided for different temperature scenarios, with detailed COP (Coefficient of Performance) values. The document notes that performance can be affected by factors such as defrosting capacity and heat exchanger cleanliness.
Safety and Legal Compliance:
Legal and safety compliance is emphasized, with specific instructions for installation and operation to prevent hazards. The document advises on the correct magnetic field rotation and warns against improper installation locations.
Maintenance and Troubleshooting:
Regular maintenance and cleaning are necessary to ensure efficient operation. Troubleshooting guidelines are provided for common issues, and it is advised that only qualified personnel perform repairs.
Performance and Management
The document emphasizes the importance of a well-regulated heat pump manager for energy-efficient operation. Detailed instructions for the heat pump manager are available in the user manual.
Usage of the Heat Pump2.1 Application DomainThe
air/water heat pump is designed exclusively for heating or cooling water in heating systems, suitable for both existing and new installations. It supports mono-energetic and bivalent modes. A return water temperature above 18°C is necessary for optimal defrosting of the evaporator. The heat pump is not suitable for high heat demands like construction drying, which requires special equipment.
2.2 Operation
In heating mode, ambient air is drawn through the evaporator, cooling the air and transferring heat to the refrigerant. The compressor elevates the temperature, transferring heat to the heating water via the condenser. In cooling mode, the process is reversed. Key components include the evaporator, fan, compressor, and condenser.
Components and Accessories
3.1 Basic Unit with Electrical Box
The heat pump contains components like the fan, condenser, compressor, evaporator, and electrical box. The refrigerant circuit is sealed and contains R410A, a non-flammable refrigerant with no ozone depletion potential.
3.2 Heat Pump Manager
The included heat pump manager controls and monitors the heating system based on external temperature and safety devices. It comes with an external temperature sensor and necessary mounting materials.
4 Accessories
Remote control and building management system integration are available as accessories, with options for Modbus, EIB, KNX, and Ethernet connections.
Transport and Installation
5 Transport
The heat pump should not exceed a 45° tilt during transport and should be moved on a pallet. Anti-tilt devices must be removed before installation.
6 Installation
The unit should be installed on a stable, flat surface, with sound insulation and protection against small animals. Proper spacing for maintenance and airflow must be maintained. Condensate drainage must be protected from freezing.
Connection and Operation
7.1 General Connections
Connections include heating circuits, condensate drainage, control lines, and power supply. The heating system must be flushed before connecting to the heat pump.
7.2 Heating Side Connection
Heating connections are made inside the unit, with specific sizes provided in the device information. Proper water quality and flow rates must be maintained to prevent damage and ensure efficient operation.
Specifications and Recommendations:
1. Differential valves are recommended for surface heating systems with a maximum water flow of 1.3m³/h to prevent operational issues.
2. Anti-freeze protection is necessary for heat pump systems exposed to freezing conditions. Systems should be drained if not in use or during power outages.
Electrical Connections:
1. Three lines/cables are required for the heat pump, including a 5-wire power cable, a control voltage line, and a shielded communication line.
2. Ensure correct phase order (L1, L2, L3) to avoid startup issues.
Commissioning Procedures:
1. Commissioning should be performed by authorized service personnel.
2. Verify all connections and ensure proper airflow and water flow before starting.
3. Follow specific steps to gradually open heating circuits and maintain minimum return temperatures.
Maintenance and Cleaning:
1. Regular cleaning of the heat exchanger and air components is necessary to prevent corrosion and maintain efficiency.
2. Use appropriate cleaning agents and follow safety guidelines when handling acids.
Troubleshooting:
1. Faults are displayed on the heat pump manager screen. Refer to the user manual for troubleshooting steps.
2. Only qualified service personnel should perform repairs.
Decommissioning and Disposal:
1. Ensure the system is powered off and valves are closed before dismantling.
2. Follow environmental regulations for the disposal of refrigerants and oils.
Technical Information:
1. The heat pumps are designed for outdoor installation with specific power and efficiency ratings.
2. Electrical specifications include power supply requirements and protection measures.
3. The system includes features like defrosting and anti-freeze protection.
Performance and Efficiency:
1. The heat pumps have varying capacities and performance coefficients depending on the model and conditions.
2. Energy efficiency classes are provided for different temperature ranges.
Overview: This document provides technical specifications, performance characteristics, and integration diagrams for the Dimplex LA 9S-TU(R) to LA 18S-TU(R) heat pump systems. It includes detailed information on heating and cooling capacities, power consumption, pressure loss, and operational limits.
Specifications: The document outlines the heating capacity in kilowatts (kW), air inlet temperature in degrees Celsius (°C), power consumption including pump input, and pressure loss in pascals (Pa). It also details the coefficient of performance (COP) and heating water flow rate in cubic meters per hour (m³/h).
Performance Curves: Characteristic curves for both heating and cooling operations are provided. These curves illustrate the relationship between air inlet temperature, power consumption, and heating/cooling capacity. The document also includes diagrams showing the operating limits for both heating and cooling modes.
Integration Diagrams: The document includes integration diagrams for mono energy systems with one heating circuit and domestic hot water preparation, as well as bivalent systems with two heating circuits. Electrical circuit diagrams for these configurations are also provided.
Key Components: The document lists key components such as shutoff valves, circulating pumps, expansion vessels, temperature sensors, and heat pump managers. It also includes a legend explaining the symbols used in the diagrams.
Standards and Compliance: The systems comply with the EN 14511 standard, which specifies the requirements for heat pumps.
Overview: This document is a technical specification and declaration of conformity for heat pumps manufactured by Glen Dimplex Deutschland GmbH. It includes details on components, compliance with EU directives, and applied standards.
Components:- Heat Pump Manager (N1): Manages the operation of the heat pump.
- External Wall Sensor (R1): Measures external wall temperature.
- Additional Return Flow Sensor (R2.1): Monitors return flow temperature.
- Hot Water Sensor (R3): Measures domestic hot water temperature.
- Temperature Sensor for Heating Circuit 2 (R5): Monitors temperature in the second heating circuit.
- Reversing Valve for Domestic Hot Water (YM18): Controls the flow direction of domestic hot water.
EU Declaration of Conformity:- The document certifies that the heat pumps comply with relevant EU directives, including the Low Voltage Directive (2014/35/EU), EMC Directive (2014/30/EU), and Pressure Equipment Directive (2014/68/EU).
- Compliance is subject to no modifications being made to the devices.
EU Regulations and Directives:- Regulation (EU) No 813/2013 is applicable.
- Conformity assessment is conducted under Module A of the Pressure Equipment Directive.
Applied Standards:- Includes standards such as EN 60335-1:2012, EN 55014-1:2006, EN 61000-3-2:2014, and others related to safety, electromagnetic compatibility, and performance.
Contact Information:- Glen Dimplex Deutschland GmbH, Am Goldenen Feld 18, D-95326 Kulmbach, Germany.
- Phone: +49 (0) 9221 709 565
- Website: www.dimplex.de