U-BAHN® BETON

U-BAHN® BETON
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U-BAHN® BETON

Product catalog summary
Introduction
U-Bahn Beton® is a modular formwork system crafted from recycled polypropylene, designed for creating lightened one-way slabs in reinforced concrete. It offers advantages over traditional materials like expanded polystyrene (EPS) by reducing concrete and steel usage, enhancing fire resistance, and providing environmental benefits.

Specifications
The formwork modules are stackable, lightweight, and easy to handle, designed to withstand a concentrated load of 150 kg on an 8 x 8 cm area. The system facilitates the passage of cables and systems through the empty spaces left by the formwork.

Advantages
  • Reduces time and cost for formwork positioning.
  • Ensures high precision in concrete slab ribbing.
  • Improves yard cleanliness and waste disposal.
  • Enhances fire resistance and seismic behavior.
  • Allows for the use of cavities as equipment rooms.

Applications
U-Bahn Beton® is suitable for residential, commercial, industrial, and public structures, especially useful in underground constructions using the 'top-down' technique.

Technical Data
The document provides detailed specifications for the formwork modules, including dimensions, weight, and pallet capacity. It also highlights the environmental compatibility certification, ensuring no toxic emissions during the product lifecycle.

Certifications
The product is certified for loading and breaking tests by the University of Padua and holds Environmental Compatibility Certification (CCA). It is produced under a certified management system compliant with ISO 9001, ISO 14001, and SA 8000 standards.

Comparison with EPS
U-Bahn Beton® offers several advantages over EPS, including non-toxicity, better handling, and storage capabilities. Unlike EPS, it does not require additional vents for gas pressure relief in case of fire.

Support and Services
Daliform Group provides technical consultancy, feasibility studies, on-site support, and calculation reports to assist with the implementation of their construction systems.

Positioning and Installation
The document outlines the procedure for positioning the formwork, including reinforcement placement and concrete casting in two phases to prevent formwork flotation.

Logistics
Details on pallet capacity and transportation options are provided, ensuring efficient logistics management for the formwork system.
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Catalog excerpts

U-BAHN® BETON-1

U-bahri Disposable formwork for lightened single direction structures in reinforced concrete cast on site Building Innovation 6 Creatori dell’lglu'

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U-BAHN® BETON-2

FOREIGN COMMERCIAL SECRETARY OFFICE Telephone Fax e-mail TECHNICAL SECRETARY OFFICE Telephone Fax e-mail

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U-BAHN® BETON-3

U-bD U-Bahn Beton® is a modular framework polypropylene that was specifically designed to create one way slabs that are cast on site or semi-prefabricated. The various modules, which overlap on the edges, make it possible to create beams of any length. Thanks to its conic elevator feet, immersing the U-Bahn Beton® formworks in the concrete casting will obtain thick, parallel beams that are closed from the bottom and top by a flat plate made in sequence with a single casting; this results in reduced use of concrete and steel as well as considerable advantages in terms of fire risk in comparison...

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U-BAHN® BETON-4

• Reduction in time and cost related to positioning the formworks. • High precision and regularity of the width of the concrete slab ribbing. • Flexible, practical and simple creation of lengths below the standard size. • Greater yard cleanliness and improved disposal of the waste in comparison to traditional formworks (hollow blocks and EPS). • Better work performance guarantee in comparison to expanded polystyrene that, due to its crumbling into granules, tends to attach itself statically to everything, and is difficult to remove, compromising the correct filling of the concrete for the beams...

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U-BAHN® BETON-5

on Technical data U-Bahn Beton® formwork module H cm ► Closing panel Useful size cm 120 x 40 120 x 40 120 x 40 120 x 40 Environmental compatibility Daliform Group has again demonstrated to be extremely precise with regard to respecting health and the environment having been the first to obtain Environmental Compatibility Certification (CCA) for its products. This certificate is very important for U-Bahn Beton® because it demonstrates: the lack of dangerous substances in its composition (even if recycled materials are used); the lack of emissivity of toxic substances during the various phases...

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U-BAHN® BETON-6

U-Bahn Beton® or lightening in polystyrene? Even if polystyrene is widely used in the construction industry due to its low cost and workability, it has many disadvantages that are being addressed by the technical-scientific community. With reference to lightened slabs, the Italian Ministerial Decree of 16.02.2007 to enclosure D.5.1 establishes that: “In the case of polystyrene formworks, or formworks in similar materials, there must be appropriate vents for the overpressures”. Even prior to this, the UNI 9502 standard - article 7.2.2 - established that: “In the case of elements incorporating...

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U-BAHN® BETON-7

Positioning REINFORCEMENTS LOWER REINFORCEMENT SIDE SHUTTERING TRADITIONAL SHUTTERING IN WOOD OR METAL SIDE SHUTTERING PILLAR PROP 1 The entire surface of the slab to be cast on site is shuttered with 2 The U-Bahn Beton® formworks are positioned with the desired wood deck (or similar systems), then the welded reinforcement irons and mesh are positioned according to the design and the spacing lattice for the upper reinforcement is arranged. centre distance that will determine the width of the beams. Thanks to the conic elevator foot, the U-Bahn Beton® formworks will be lifted from the surface,...

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U-BAHN® BETON-8

on Specifications Creation of a one way slab in reinforced concrete to be cast on site on suitable horizontal formwork (or on a prefabricated plate). The total thickness of the slab iscm, to be partially lightened (according to the design) with recycled plastic modules, such as "U-Bahn Beton®” from the Daliform Group, with an extended form of 120 cm with an isosceles trapezoid section with a max base of 40 cm height cm, with a length that can be divided in sub-multiples of 20 cm and joinable in line together to overlap the final edge; supplied with 14 truncated-pyramidal feet that arecm in height,...

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U-BAHN® BETON-10

www.daliform.com Made in Italy dg_uba - Rev. 11-07/19 dali/brmGROUPBuilding Innovation © Greatori dell’lglu® Tel. +39 0422 2083 - Fax +39 0422 800234 [email protected] - www.daliform.com Via Serenissima, 30 - 31040 Gorgo al Monticano (TV) - Italy Certified Management System UNI EN ISO 9001, UNI EN ISO 14001, BS OHSAS 18001, SA 8000 Rating di legalita:

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.