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Water Management

Water Management
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Water Management

Product catalog summary
Overview: Marshalls CPM is a prominent UK manufacturer of concrete products, specializing in sustainable precast concrete solutions for the construction industry. The company is recognized for its quality, innovation, and customer service.
Sustainable Solutions: Marshalls CPM's concrete pipeline systems have a lifespan exceeding 120 years and offer cost savings by eliminating the need for full granular bedding. They are more sustainable, with up to 35% lower embodied carbon compared to HDPE pipes.
Quality and Assurance: Products are manufactured to British/European Standards and are independently certified. The company adheres to ISO 9001:2015 quality management standards.
Product Strength and Durability: Concrete drainage products are robust, gaining strength over time, resistant to aggressive ground conditions, fire-resistant, and non-toxic.
Partnerships and Innovation: Marshalls CPM collaborates with major contractors and water companies, investing in advanced machinery to lead in precast concrete drainage innovation.
Product Range: The company offers flexible jointed pipes, perforated pipes, manholes, and bespoke chamber systems for applications like sewerage and sustainable urban drainage systems (SuDS).
Installation and Cost Efficiency: Precast concrete pipes reduce installation costs by minimizing the need for imported materials and disposal, thus lowering environmental impact.
Design Flexibility and Safety: Products are designed for flexible use and comply with the Construction (Design and Management) Regulations 2015 to ensure safety.
Specifications and Ordering Instructions: Components like rockers and bends must be ordered separately. Customers provide pipe diameter and invert levels, and Marshalls CPM completes the details for approval. Tolerances are specified for dimensions and bends.
Pipe Handling and Jointing: Proper handling is crucial to avoid damage. Correct lifting equipment should be used, and joint rings stored away from sunlight. The 'Flexi-lift' system is recommended for larger pipes.
Pipe Lifter Benefits: The Pipe Lifter enhances safety and efficiency during installation, compatible with standard UK concrete pipes, offering time and cost savings.
Air Testing: Air tests, though not covered by European Standards, are recommended to ensure pipeline integrity, with guidelines provided for successful testing.
Manholes and Chambers: A range of manholes and soakaway chambers are offered, complying with standards, with safety instructions for handling and storage.
Cover Slabs: Standard and bespoke cover slabs are available, including heavy-duty options for high-load applications.
House Inspection Chambers: Precast concrete inspection chambers are available in various depths, designed for easy handling and minimal excavation.
Specifications: Detailed specifications for manhole and culvert systems are provided, including dimensions, weights, and configurations.
Procedures: Installation guidelines emphasize ease of installation and reduced on-site labor, accessible online or via request.
Standards and Norms: Products comply with EN14 844 and BS EN 1917 standards, ensuring quality and structural integrity with a design life of 120 years.
Recommendations: Marshalls CPM precast systems are recommended for cost-effectiveness, reduced installation time, and minimal labor, offering alternatives to traditional structures.
Key Data from Tables and Diagrams: Tables provide dimensions and weights for manhole and culvert configurations, emphasizing design flexibility and reduced construction time.
Critical Information: Highlights include reduced costs, improved safety, compliance with highway specifications, and bespoke options for specific requirements.
Manhole Systems: Various systems are described, including Mid Entry Manholes, Stop End Bends, and Stop End Pipes, each with specific applications and standards.
Chamber Systems: Includes Integrated Pipe Flow Control Chambers, One-Piece Chamber Systems, and others, designed for specific site needs and flow control.
Treatment Systems: Systems like Downstream Defender® and First Defense® are designed for surface water treatment, removing particles, oils, and debris.
Pump Chambers: Available as complete or flat pack systems, with options for pre-cored holes and pre-fitted equipment.
Ready Sump® and Ready Valve Chamber® Systems: Designed for sewage, drainage, and effluent pumping stations, meeting water company standards and offering efficient solutions.
Customization and Complete Solutions: T-T Pumping Stations provide complete design and supply packages tailored to individual requirements.
Contact Information: Contact details for Marshalls CPM sales and technical offices across the UK are provided.
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Catalog excerpts

Water Management-2

Welcome to Marshalls CPM Marshalls CPM is a market leading manufacturer of concrete products with production facilities across the UK. This combined with a network of specialist distributors, enables us to provide our customers with complete coverage. The Marshalls CPM business is built on a solid reputation for delivering quality products and providing a first class service with diversification and innovation a key to our strength. We supply a vast range of sustainable precast concrete products to every sector of the construction industry, fully supported by our experienced technical and engineering...

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Water Management-3

Marshalls CPM Partnerships Marshalls CPM has built long term partnerships with both customers and suppliers alike, including major building and civil contractors, water companies and national merchant distributors. This enables us to manage our business more effectively and deliver quality precast products and services competitively. We listen to our customers and work closely with them to provide solutions based on sound designs and engineering knowledge that we have acquired through years of pre-cast concrete production. Marshalls CPM has developed partnerships with storm and foul water technology...

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Water Management-4

Quality Marshalls CPM precast concrete drainage products are manufactured in accordance with the Relevant BS EN 1916/7, BS 5911 and CE marked where applicable. Goods are certified by Quality Assessment under the Kitemark Scheme and ISO 9001 : 2015. Sustainability Concrete pipeline systems are one of the most sustainable options available, they are manufactured from responsibly sourced materials, and can be made using recycled aggregates and cement replacements. Cement and aggregates have much shorter supply routes than many alternative products. Proven Strength Concrete pipes manufactured by...

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Water Management-5

Welcome to Marshalls CPM / Product Index Flexible Jointed Pipes / Perforated Pipes Pipe Fittings / Ovoid Pipes Dry Weather Flow Pipes / Pipe Bends Tumbling Bay Junctions Pipe Handling / Jointing / Air Testing Traditional Manholes / Soakaway Chambers Cover / Landing / Reducing Slabs House Inspection Chambers / Caissons Adjusting Units / Ladder System / Gully Pots The Perfect Manhole System Box Culverts Head Walls / Catchpits Preformed Manholes / Direct Access Pipe Systems One Piece Chamber Systems / Large Sectional Wide Wall Chambers Flow Control Chamber Systems Bespoke Chamber Systems T-T Pumping...

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Water Management-6

Flexible Jointed Pipes Marshalls CPM offer an extensive range of precast concrete flexible spigot and socket jointed pipes that are manufactured and CE marked in accordance with the European Standard BS EN 1916 Class 120 and British Standard Kitemarked to BS 5911 for concrete pipes and ancillary products, for use in both foul and surface water applications. All precast concrete pipes are manufactured to DC Class 4 BRE Special Digest 1. Nominal Size Angular Deflection Approx Weight Of Pipe Rocker Pipe Length Butt Pipe Length Joint Type ‘G’Ring Recommended minimum chamber diameters to suit pipe...

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Water Management-7

For DN 225 up to DN 1350 For DN 1500 up to DN 1800 / In-wall joint Perforated Pipes Marshalls CPM manufactures precast concrete perforated pipes up to 600mm diameter. The pipes are drilled whilst wet and the semi-dry nature of the concrete used in the manufacturing process leads to spalling on the inner and outer surfaces around the holes. This is cosmetic only and does not affect the integrity of the pipes for land drainage use. Perforated pipes comply with the Department of Transport Specification for Highway Works, which states the total area of drainage holes should not be less than 1000mm2...

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Water Management-8

Rocker Pipes / Butt Pipes Butt pipes and rocker pipes allow for any differential settlement between the manhole and the pipeline, with the spigot/ socket butt pipe being built into the manhole wall. A rocker pipe is then laid connecting the butt pipe to the incoming/ outgoing pipe run, thereby incorporating a flexible joint close to the manhole. Nominal Size Nominal Size Junctions Branches of 100mm upwards can be fitted into all pipe sizes. Branches can be made from drainage materials other than concrete and are normally fitted to both full and short length pipes to suit customer requirements....

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Water Management-9

Naylor Clay Bend Rigidrain Coupling Hepworth Supersleve Uni-junction pipes should be laid and orientated so that the junction is made to one side of the pipe i.e. not from vertically above. Junctions are not designed for vertical surface compaction and need to be surrounded in concrete. Ovoid Flexible Jointed Pipes Marshalls CPM offers a range of concrete ovoid pipes including a flexible joint seal for use with both foul and surface water applications. The ovoid concrete pipe is produced and tested in accordance with the relevant provisions of BS EN1916/ BS5911-1 Class 150 including dimensional...

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Water Management-10

Marshalls CPM has developed an Off-Site solution for the requirement of installing a dry-flow channel into concrete flexible jointed pipes. The machine made one-piece solution is available in 1500mm diameter with channel options of 150mm, 225mm and 300mm. Benefits of the system include: ■ Removes the problem of confined space working. ■ Considerable reduction in on-site construction time. ■ Can reduce costs associated with in-situ construction by 50%. ■ Can reduce over-pumping costs by 15%. ■ Can be included as part of Off-Site Attentuation components. LONGITUDINAL SECTION

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Water Management-11

Precast concrete bends are manufactured by cutting pipes into two or three segments and joining them together at the required angle using an epoxy resin. Where specific angles, centre line lengths or radii are required, these must be specified at the time of order (specials made to order). Bends may not necessarily have the same load-bearing capacity as the pipes with which they are to be laid. It is therefore recommended that they should be surrounded by suitably designed in-situ concrete where significant load conditions have to be met, or where anchorage of the pipeline is required. Bends...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.