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CPM Pipe Bedding

CPM Pipe Bedding

CPM Pipe Bedding

Product catalog summary
Overview: The document provides detailed information on pipe bedding classes, focusing on cost savings and installation procedures for different types of pipes, specifically plastic flexible pipes and concrete rigid pipes. It highlights potential savings and the importance of selecting the correct bedding class.
Specifications: The document outlines various bedding classes, including Class S, Class B, Class F, and Class N, each with specific bedding factors and cost implications per metre for different pipe diameters (DN1800, DN1500, etc.).
Procedures: Detailed installation procedures are provided for each bedding class. For example, Class S involves a 360° granular bedding and surround with a bedding factor of 2.2, while Class B involves a 180° granular bedding and surround with a bedding factor of 1.9.
Standards and Recommendations: The document references several standards, including BS EN 1295-1:1997 and BS 9295:2010, which guide the structural design of buried pipelines. It emphasizes the importance of proper embedment selection and compaction, especially for flexible pipes.
Cost Analysis: The document provides a cost analysis for different bedding classes, showing potential savings of up to £174.94 per linear metre. It also lists the cost per metre for various pipe diameters and bedding classes.
Key Considerations: The document stresses the importance of well-compacted bedding, especially under the haunches of pipes, and the degree of compaction dependent on surface design requirements. It also notes that full bed and surround may not be required for rigid, large diameter pipes.
Contact Information: The document includes contact details for CPM Group Ltd, a leading UK manufacturer of precast concrete products, with offices across the UK.
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Catalog excerpts

CPM Pipe Bedding-2

Concrete Rigid Pipe (Class N Bedding) Plastic Flexible Pipe with full granular surround (Class S Bedding) For further details on the materials cost calculator visit the CPSA website www.concretepipes.co.uk/calculators/material-cost Potential savings of up to £174.94 per linear metre* *Figure quoted is the difference between Class S (Plastic Flexible Pipe) and Class N (Concrete Rigid Pipe) costs, based on a DN1800 pipe. Potential cost savings are based on normal ground conditions, including granular bedding costs of £15 per tonne and cost of material being taken off-site to landfill at £6 per...

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CPM Pipe Bedding-3

360° Granular bedding and surround / Bedding factor = 2.2 Lay, joint and bed pipes as for Class B. Place sidefills and densely compact the layers using the same bedding material at each side, up to crown level, taking care not to displace the pipes. This is followed by 300mm of the same granular bedding material but lightly compacted directly over the pipe, after which ordinary backfilling is commenced. Class S Bedding Costs Full pipe granular surround cost per metre for: DN1800 £225.29 / DN1500 £173.63 / DN1350 £140.62 / DN1200 £110.95 DN1050 £88.52 / DN900 £68.49 / DN1800 Plastic £221.20 Normal...

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CPM Pipe Bedding-4

Below we have listed eight industry specifications and guidance references justifying the use of bedding classes for rigid pipes with a lower bedding factor than Class S BS EN 1295-1: 1997 (incorporating corrigenda May 2006, July 2008, February 2010 and March 2010). Structural design of buried pipelines under various conditions of loading. Part 1: General requirements 2 or 4kN/m2 and this is significantly lower than the minimum recommended stiffness of 10kN/m2 if Class B bedding is to be considered. In other words, all standard stiffness flexible plastic pipes will generally require Class S embedment,...

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CPM Pipe Bedding-5

Water Industry Information & Guidance Note IGN 4-08-01 February 1994. Issue 4 Section 4. Selection of suitable bedding and sidefill materials Where the structural performance of the pipeline does not depend on the sidefill, (e.g. for some rigid pipe installations), sidefill may contain stones up to 37.5mm and clay lumps up to 75mm for any pipe diameter. For rigid pipes larger than DN 500, stone sizes up to 10% of the pipe diameter will normally be acceptable. Sewers for Adoption 6th edition (SfA6) / Sewers for adoption 7th edition (SfA7) / Civil Engineering Specification for the Water Industry...

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CPM Pipe Bedding-6

Design Manual For Roads And Bridges Volume 4 Section 2 Part 5 HA40/01 2.1 Design Considerations. Range of bedding types Methods of bedding pipes are shown in the Highway Construction Details, drawing F1 (see below) for carrier drains and F2 for filter drains (see Appendix B). These different beddings provide varying degrees of support to the pipe. In the case of filter drains, the granular bedding and surround additionally functions as a filter medium. Not all possibilities that would give a satisfactory bedding are included in the HCD, THE CHOICE HAS BEEN RESTRICTED TO SAVE GRANULAR MATERIAL...

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CPM Pipe Bedding-7

Building Regulations Approved Document HBedding and backfilling 2.41 The choice of bedding and backfilling depends on the depth at which the pipes are to be laid and the size and strength of the pipes. 2.42 Rigid pipes - The types of bedding and backfilling which should be used for rigid pipes of standard strength laid in a trench of any width are shown in Diagram 10. 2.43 Flexible pipes - THESE WILL BECOME DEFORMED UNDER LOAD AND REQUIRE SUPPORT TO LIMIT THE DEFORMATION. The bedding and backfilling should be as shown in Diagram 10. Class D: Bedding factor 1.1 High standard ol workmanship required...

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CPM Pipe Bedding-8

Complete UK Coverage HEAD OFFICE / ENGLAND / WALES SALES AND SOUTHERN WORKS CPM Group Ltd, Mells Road, Mells, Nr Frome, Somerset, BA11 3PD Tel: 01179 814500 Fax: 01179 814511 NORTHERN WORKS CPM Group Ltd, Pollington, Goole, East Riding of Yorkshire, DN14 0DU Tel: 01405 860591 Fax: 01405 863606 SCOTLAND SALES CPM Group Ltd, 101 Main Street, Newmains, Wishaw, Lanarkshire, ML2 9BG Tel: 01698 386922 Fax: 01698 387167 PERFECT MANHOLE SALES CPM Group Ltd, Barnfields, Leek, Staffordshire, ST13 5QG Tel: 01538 380500 Fax: 01538 380510 TECHNICAL OFFICES CPM Group Ltd, CPM House, Heath Mill Road, Wombourne,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.