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CPM Perfect Manhole

CPM Perfect Manhole
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CPM Perfect Manhole

Product catalog summary
Introduction to CPM Group
CPM Group is a prominent UK manufacturer of precast concrete products, recognized for quality and service. They offer a variety of sustainable precast solutions for the construction industry, including modular retaining walls, stormwater management, and manhole systems, supported by technical and engineering expertise.
Innovation and Development
CPM leads in precast concrete technology, collaborating with major tech companies and investing in R&D. Their technical department provides design and engineering support, including AutoCAD drawings and installation advice.
The Perfect Manhole System
Launched in 2009, the Perfect Manhole System is available in 1200mm, 1500mm, and 1800mm diameters. It features a monolithic precast concrete base, sealed chamber ring, rubber joint, and sealed cover slab. This system reduces greenhouse gas emissions by up to 40% compared to traditional methods, with installation taking as little as 25 minutes, enhancing safety by minimizing confined space work.
Attributes and Advantages
Designed for a minimum lifespan of 120 years, the Perfect Manhole System complies with BSEN1917:2002 and BS5911-3 standards. Benefits include reduced material and labor costs, quick installation, and watertight construction to prevent water infiltration and ex-filtration.
Installation Guide
The guide provides detailed instructions for setting up the Perfect Manhole System, emphasizing elastomeric seals for watertight joints. Installation is similar to pipes, without needing a concrete surround unless specified. CPM offers advisory services for safe product offloading and lifting, adhering to safety regulations.
Conclusion
CPM's Perfect Manhole System provides a sustainable, efficient, and safe solution for modern construction needs, supported by comprehensive technical support and compliance with industry standards.
Specifications
- Granular bedding is recommended for ground bearing pressure over 200kN/m². A 150mm GEN 1 (C8/10) concrete base is required, with the base unit placed while the concrete is wet or using a leveling screed of 15-20mm sand cement to prevent point loading.
Seal Installation
- Position the seal on the base unit before placing it in the excavation.
Shaft Construction
- After preparing the bedding, position the base unit and lay the pipeline up to the rocker pipe on the downstream side. Insert a short length of pipe into the outlet pipe seal on the base unit. Joint the unit with the rocker pipe and perform a final level check. Backfill with granular pipe bedding and suitable material around the shaft. Construct the remainder of the shaft by centering the upper manhole section and lowering it into place. Maintain a joint gap of 10-20mm.
Pipe Jointing to Perfect Manhole Bases
- Perfect Manhole bases come with inlet/outlet seals for the specific pipe used. A flexible joint should be as close as possible to the manhole face. Provide a short length butt pipe acting as the rocker pipe for two flexible joints.
General Guidelines
- Pipes should be cut square, chamfered, and lubricated with CPM Pipe Jointing Lubricant. Ensure an even joint gap of 5-15mm. Mechanical means may be used for jointing, with care to prevent damage. The permitted deflection on the pipe/base joint is 2 degrees.
Concrete Pipelines
- Use CPM socket butt at the upstream and spigot butt at the downstream end. Lubricate the seal and butt end of the pipe before jointing. Achieve a 5-20mm joint gap.
Jointing in Extreme Cold Weather
- F-910 seals should be warmed before use. Ensure the hole for the seal is clean, dry, and frost-free. Lubricate the connecting pipe and sealing lips.
Backdrop Manholes
- Use a twinwall double socket coupling split into two separate socket ends. Joint the pipe into the split coupling and base seal.
Contact Information
- CPM Group Ltd has offices across the UK for sales and technical support.
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Catalog excerpts

CPM Perfect Manhole-2

CPM is a market-leading manufacturer of precast concrete products with extensive production facilities across the UK. This, combined with a network of specialist distributors, enables us to provide our customers with complete UK coverage. Our business is built on a solid reputation for delivering quality products and providing a first class service. We supply a vast range of sustainable precast products to every sector of the construction industry, fully supported by our experienced technical and engineering teams. The Company’s comprehensive catalogue of products is enhanced by its innovative...

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CPM Perfect Manhole-3

Welcome to CPM Group / Product Index Perfect Manhole System / Time Line / Attributes Advantages / The Perfect Manhole System The Perfect Manhole System and Drawings The Perfect Manhole System / 1800 / Images The Perfect Manhole System / Installation Guide

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CPM Perfect Manhole-4

The Perfect Manhole System After an extensive research programme, CPM introduced the 1200mm Perfect Manhole system in October 2009 to meet the challenges of modern day construction. Today it is available in 1200mm, 1500mm and 1800mm diameters and comprises of a monolithic precast concrete base (available pre-benched in any configuration within just days of requisition), a sealed chamber ring (with a thicker wall than a traditional ring), a rubber joint (so no tokstrip or similar product is required) and a sealed cover slab (supplied with your required access). For other sizes please Telephone:...

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CPM Perfect Manhole-5

Attributes of the Perfect Manhole System Build Greener Up to 40% lower greenhouse gas emissions Build Leaner Saves material and labour / No waste Build Faster Speedy installation Build Safer No confined space working, excavation closed quicker Build Quality CPM’s Perfect Manhole is produced in a quality controlled factory environment Quality of the Perfect Manhole System Perfect Manhole complies with BSEN1917:2002 and BS5911-3. CPM’s Perfect Manhole is accepted for use by all major UK companies and is included in Sewers for Adoption 7th edition. The long term benefits CPM’s Perfect Manhole is...

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CPM Perfect Manhole-6

Advantages / Perfect Manhole System Safer construction No requirement to form a concrete surround. Reduction of open excavation. GHG savings Up to 40% savings on GHG emissions compared with traditional construction. Fast installation The modular solution eliminates the need for wet trades resulting in rapid construction compared to conventional methods. No need to surround in concrete unless specifically required 130mm wall thickness. Available at short notice Our modern methods of production enables just in time delivery of all components including bases at short notice. Watertight The combination...

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CPM Perfect Manhole-7

Efficient construction Available in varying depths for efficient construction. Base options Available pre-benched or plain bottom with or without inlet / outlets. Pre-fit options Hydro-Brake®, penstocks, non-return valves, and filters can be pre-fitted in the factory. Customer choice The perfect manhole is available with or without double steps. Sealed chamber rings can be used without the perfect base. Cover choice. Each perfect manhole is available with a cover slab opening of 600 x 600mm, 675 x 675mm, 750 x 600mm or 1200 x 675mm Extra Services Full take-off service available. Lifting apparatus...

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CPM Perfect Manhole-8

Perfect Manhole / Diagrams Product Reference Customers MH Ref Required fall across main channel (E1 To A0) Double steps position if Required (DEG) Outlet / Inlet Postions (DEG) Pipe Size Pipe Type Outlet - A0 Inlet - E1 Inlet - E2 Inlet - E3 Inlet - E4 A A Please use this diagram to scan/photocopy and forward your requirements to [email protected] Please note that there is a 1 in 9 gradient for the 1200mm perfect manhole and a 1 in 18 gradient for pipes 450mm upwards for the 1500mm perfect manhole and the angles between adjacent connection cannot be less than 24 degrees.

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CPM Perfect Manhole-9

Perfect Manhole Dimensions / 1200mm 1200mm Standard Base Unit Dimensions 1200mm chambers have a nominal fall of 20mm +/- 10mm north to south across the major incoming to outgoing inlets. G=Wall Thickness. Please note that all weights and measures are approximate.

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CPM Perfect Manhole-10

Perfect Manhole Dimensions / 1500mm Typical Perfect Manhole Images

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CPM Perfect Manhole-11

1500mm chambers have a nominal fall of 25mm +10mm/-13mm north to south across the major incoming to outgoing inlets. G=Wall Thickness. Please note that all weights and measures are approximate.

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CPM Perfect Manhole-12

Perfect Manhole System / 1800mm After the successful introduction of the 1200mm and 1500mm perfect manhole system, CPM has developed an 1800mm sealed manhole that can be used for precast concrete pipes up to 900mm diameter. The system includes a cast-in base and incorporates the concrete butt pipes into the chamber base and pipe channel; this only leaves the benching to be completed on site. By leaving the benching out of the base element, the weight of the unit is reduced to between 5.0 and 5.5 tonnes depending upon the configuration. Deeper manholes are accommodated by using a reducing slab...

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CPM Perfect Manhole-13

Perfect Manhole / Rings Perfect Manhole Ring / Typical Weights 1200 Dimensions / mm Perfect Manhole / Cover Slabs Perfect Manhole Cover Slab / Typical Weights Dimensions Please note that all weights and measures are approximate.

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CPM Perfect Manhole-14

CPM Perfect Installation Guide Introduction This guide offers advice on how to install the CPM Perfect Manhole system incorporating a load bearing elastomeric seal known as a ‘sealed manhole’ system. The system provides a manhole whereby all joints and connections have elastomeric seals enabling a watertight manhole to be constructed quickly and easily with the minimum of site work. Manholes are consequently installed in a similar manner to pipes requiring a different technique to traditional manhole construction. The wall thickness being over 125mm means that the installed manhole does not require...

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CPM Perfect Manhole-15

Shaft Units Shaft unit with spigot and socket joint with the seal fitted Units can be supplied with or without double steps The Integrated ladder system is also available with the sealed manhole system. Load Distributor Forsheda F-171 1180 x 24.4 Manufactured to BS EN 681-1 type WC Actual size is dependant on manhole diameter. Joint Seal Elastomeric Seal Cover Slab Drawings In a 1500mm diameter, the cover slab maybe supplied with an integral 250mm shaft to obtain the correct overall height

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.