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CIB UNIGAS S.p.A.
Burners for Industrial Applications

Burners for Industrial Applications

Product catalog summary

Specifications:
The document details specifications for gas and light oil burners, highlighting features such as VSD trim control for fan motors, air combustion temperatures up to 250°C, a modulating ratio up to 1:8, continuous ventilation, and remote control via bus protocol. Burners include a gas pressure reducing unit with an inlet pressure up to 6 Bar, a double gas train for two gas types, and the ability to operate with three fuels. They feature ATEX electrical protection and an on-board electrical panel, except for hot air versions.

Technical Details:
Technical specifications for burner models include power output ranges, auxiliary and motor electrical power supply requirements, and gas connection sizes. For example, the TP120A model has a power range of 300 to 1,200 kW, requires a 230 V 1N AC 50 Hz auxiliary power supply, and a 400 V 3 AC 50 Hz motor power supply, with gas connections from 1"1/4 to DN80.

Performance and Modulation:
Burners are listed with minimum modulation output, minimum application output, and maximum output. The TP120A, for instance, has a minimum modulation output of 300 kW, a minimum application output of 840 kW, and a maximum output of 1,200 kW.

Graphical Data:
Graphs illustrate the relationship between output (kW) and minimum inlet gas pressure (mbar) for various models, aiding in understanding performance characteristics under different conditions.

Light Oil Burners:
Details on light oil burners include output ranges and technical specifications similar to gas burners, with models like TG90 to TG3000 ranging from 500 kW to 39,000 kW.

Combustion Control System Overview:
The document describes a combustion control system for medium to large burners, emphasizing precision in fuel and air mixture, energy savings, and integration with additional control devices.

Key Components and Functions:

Control System: Features a twin microprocessor electronic unit for burner function integration, including air/fuel ratio adjustment and gas valve leakage control.
Programming and Security: Password-protected programming levels ensure secure access and configuration.
Communication Protocol: Uses a twin channel CAN Bus protocol for reliable communication.
Installation Flexibility: Can be installed directly on the machine or within a separate control panel up to 100 meters away.
Software Integration: Optional software allows configuration via PC.

Flame Control Box Features:

Includes burner control, built-in burner management system (BMS), and gas valve leakage control system.
Supports oxygen and inverter control, FGR control, and communication with BMS systems or PLC via MODBUS.
Offers remote diagnostics and self-diagnostic functions.

Model Series and Compatibility:

Models (LMV 51.100, LMV 51.300, LMV 52.200, LMV 52.400) are compatible with different fuel types and support additional components like FGR and O2 probes.
Progressive burners can be controlled by a 3-point signal or other signal types.

Configuration and Customization:

Customers can specify required functions during the quotation phase for correct burner model configuration.
Examples include direct interface to boiler control units and VSD integration.

Gas Train Specifications:

Standard burners have a gas train with safety valves, a governor, a filter, and a pressure switch.
Inlet pressure limits and options for higher pressures up to 6 bar are available.

Pressure Reducing Group: Describes a complete pressure reducing group with two parallel lines, one as standby, including components like a gas filter and pressure regulator.

Burner Configurations: Discusses various burner models, including those with pilot burners and ignition electrodes, and configurations for natural gas, LPG, and light oil burners.

Reversible Gas Train: Burners have reversible gas trains for installation flexibility, applicable to all models of gas and dual gas-light oil burners.

High-Temperature Combustion Air: Some burners can operate with hot combustion air up to 250°C, enhancing efficiency.

Burner Installation and Orientation: Provides detailed instructions on burner installation, including orientation options for combustion air inlets.

FACILE System: Introduces a self-regulating burner concept, enhancing efficiency and reducing commissioning time.

Burner Adjustment Options: Outlines different burner adjustment configurations, including single-stage, two-stage, progressive, and modulating options.

Specifications and Operating Principles:
Burners are used in applications like boilers and furnaces, with an electronically adjusted air-fuel ratio for precision. They operate within specific temperature and pressure ranges, with custom sensors available upon request.

Performance and Modulating Ratio:
The performance curve is defined by minimum and maximum output, with a wider modulating ratio preferred for better performance.

High Modulating Ratio Burners:
Special configurations allow for a high modulating ratio for applications requiring low minimum loads.

Choosing Burners at Different Altitudes:
Burner performance is affected by altitude, requiring correction factors for proper oxygen flow.

Ventilator Selection:
Involves calculating required air flow and pressure, considering altitude and air temperature.

Emissions and Environmental Standards:
Burners must comply with European standards for emissions, including CO and NOx.

Emission Limits:
Tables provide limits for NOx and CO emissions according to European standards.

Overview of Sulphur Oxides (SOx) Emissions:
SOx emissions are determined by the sulphur content in the fuel, with high-quality gaseous fuels minimizing emissions.

Fuel Types and SOx Emissions:
High-quality gaseous fuels like methane or LPG contain negligible sulphur, while liquid fuels like crude oil contain more, leading to SOx production.

Estimating SOx Emissions:
SOx emissions can be estimated by multiplying the sulphur content percentage in the fuel by a factor of 1.750.

Regulatory Compliance:
Knowing SOx emission limits allows for calculating the maximum permissible sulphur concentration in the fuel.

Fuel Types and Model Selection: CIB UNIGAS burners can operate with various fuels, with a coding system for selecting models based on fuel type.

Gas Burners: Different gas types require specific burner configurations, with necessary modifications and precautions advised.

Light Oil Burners: These burners can use biodiesel, kerosene, and other liquid fuels, with the importance of specifying fuel type highlighted.

Heavy Oil Burners: Heavy oils require specific treatments before use, with necessary equipment and procedures detailed.

Fuel Atomisation: Liquid fuels are atomized into droplets for combustion, with mechanical and pneumatic methods described.

Recommendations: Advises submitting fuel analyses for proper burner selection and highlights risks of using substandard fuels.

Overview: Provides technical specifications and operational guidelines for heavy and light oil burners, focusing on heating and atomization processes.

Heavy Oil Burners: Designed for heavy oil, requiring preheating to a temperature sufficient for atomization.

Light Oil Burners: Operate with mechanical atomization at high pressure, requiring specific system components.

Heating Stations and Components: Heavy oil preheating stations can be equipped with electric heaters, with examples of configurations provided.

Fuel Handling and Configuration: Outlines configurations for oil burners, detailing components and emphasizing appropriate pressure and temperature levels.

Recommendations: Recommends evaluating heating station configuration with technical experts and advises on component selection.

Overview: A technical catalogue for industrial burners, detailing models, specifications, and components related to gas and oil burners.

Specifications: Lists different series of burners and details on manual cut-off valves and gas connection sizes.

Components: Key components include anti-vibrating joints, gas filters, pressure governors, and manometers.

Pressure Reducing Stations: Pre-assembled stations for natural gas, handling inlet pressures up to 6 bar.

Oil Handling Units: Describes low-pressure oil handling units for light and heavy oil, with specifications provided.

Certification: Confirms compliance with UNI EN ISO 9001:2015 standards for burner design and manufacturing.

Environmental Considerations: Mentions the use of FSC-certified paper for printing, indicating environmental sustainability commitment.

Catalog excerpts

TECHNICAL CATALOGUE To print this catalogue we have used paper certified FSC®, Forest Stewardship Council®, supplied by producers respecting the environment, the forests, and who can exhibit specific product certifications. TECHNICAL CATALOGUE - Burners for Industrial Applications Burners for Industrial Applications C.I.B. UNIGAS S.p.A. Via L. Galvani, 9 - 35011 CAMPODARSEGO (PD) - Italy Tel. +39 049 9200944 - Fax +39 049 9200945 Fax Export +39 049 9202105 [email protected] Specifications and data subject to change without notice. Errors and omissions excepted.

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CERTIFICATO Nr. 50 100 3422 - Rev.007 Si attesta che / This is to certify that IL SISTEMA QUALITÀ DI THE QUALITY SYSTEM OF C.I.B. UNIGAS S.p.A. SEDE LEGALE E OPERATIVA: REGISTERED OFFICE AND OPERATIONAL SITE: VIA L. GALVANI 9 IT - 35011 CAMPODARSEGO (PD) SEDE OPERATIVA: OPERATIONAL SITE: VIA L. GALVANI 11 IT - 35011 CAMPODARSEGO (PD) È CONFORME AI REQUISITI DELLA NORMA HAS BEEN FOUND TO COMPLY WITH THE REQUIREMENTS OF UNI EN ISO 9001:2015 QUESTO CERTIFICATO È VALIDO PER IL SEGUENTE CAMPO DI APPLICAZIONE THIS CERTIFICATE IS VALID FOR THE FOLLOWING SCOPE Progettazione e fabbricazione di bruciatori...

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TECHNICAL CATALOGUE Burners for Industrial Applications

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WE UNDERSTAND YOUR MARKET The worldwide success of CIB UNIGAS products is due to our adaptability. In fact we are able to adapt our know-how to the different market requests. As a demonstration of this ability, now the 85% of our turnover comes from exports, in particular from Russia and China. Our strategic points are the compliance to different rules, the specific technical and promotional documentations we supply, the ability to fulfil special requirements and the constant participation at international exhibitions. QUALITY STANDARDS AND CIB UNIGAS: OUR COMMITMENT In 1995 CIB UNIGAS products...

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Innovation gets us there first Today the full compliance to emission standards is no longer sufficient to prevent the so called “greenhouse effect”. For this reason all our products have always granted a level of pollutant emissions well lower than those imposed by the international regulations. Thanks to its “Zero Emission NOx” research project, CIB Unigas is playing a proactive role in the discovery of new technologies in order to create the most environmentally-friendly product possible. Production philosophy Everything begins in our research laboratories, where a group of engineers is free...

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BURNER IDENTIFICATION FOR TYPE AND MODELS SERIES TECNOPRESS NOVANTA CINQUECENTO MILLE DUEMILA TREMILA TP TLX..., TG..., TN..., TPBY…, ..., HTP…, HTLX..., KTP…, KTPBY... - NATURAL GAS - L.P.G. - BIOGAS - TOWN GAS - LIGHT OIL - BIO DIESEL K - KEROSENE D - HEAVY OIL up to 400 cSt at 50°C (50°E a 50°C) H - HEAVY OIL up to 4000 cSt at 50°C (530°E - 50°C) MG - DUAL FUEL BURNERS NATURAL GAS - LIGHT OIL MD - DUAL FUEL BURNERS NATURAL GAS - HEAVY OIL up to 400 cSt at 50°C (50°E a 50°C) MH - DUAL FUEL BURNERS NATURAL GAS - HEAVY OIL up to 4000 cSt at 50°C (530°E a 50°C) OPERATION AB - HIGH-LOW FLAME PR...

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EXAMPLE OF THE NEW RANGE CONFIGURATION CIB UNIGAS S.P.A. Via L.Galvani, 9 35011 Campodarsego (PD) ITALIA TLX1030.1 Type Model M-.MD.S.GB.G.1.100.ES Year 2020 S. Number 2092020 El. Supply 400V 3N a.c. 50Hz El.Consump. 0,50 kW Fan Motor kW Protection IP54 Output 1550 -10700 kW Fuel NATURAL GAS Category I2H Gas pressure Max 500 mbar UNITED KINGDOM Destination Fully modulating Gas connection 2 gas valves Electronic and leakage version control With separate electrical panel and junction box Country United Kingdom Short blast tube CIB UNIGAS S.P.A. Via L.Galvani, 9 35011 Campodarsego (PD) ITALIA Type...

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INDEX NATURAL GAS LOW NOx BURNERS (Class 2 EN676)

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NATURAL GAS LOW NOx BURNERS (Class 3 EN676)

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INDEX LIGHT OIL BURNERS

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HEAVY OIL BURNERS with viscosity up to 400 cSt at 50°C (50°E at 50°C) HEAVY OIL BURNERS with viscosity up to 4000 cSt at 50°C (530°E at 50°C)

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INDEX DUAL FUEL BURNERS NATURAL GAS/LIGHT OIL LOW NOx (Class 2 EN676)

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DUAL FUEL BURNERS NATURAL GAS/LIGHT OIL LOW NOx (Classe 3 EN676)

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INDEX DUAL FUEL BURNERS NATURAL GAS/HEAVY OIL with viscosity up to 400 cSt at 50°C (50°E at 50°C) DUAL FUEL BURNERS NATURAL GAS/HEAVY OIL with viscosity up to 4000 cSt at 50°C (530°E at 50°C)

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TECHNICAL INFORMATIONS Page 1332 340 BURNERS DIMENSIONS FITTINGS / OPTIONS MICRO PROCESSOR CONTROLLED BURNERS WITH LMV 2... 3... MICROPROCESSOR for medium-large burners ELECTRONIC SUPERVISION AND CONTROL SYSTEM WITH LMV 5... for medium-large burners FLAME CONTROL UNITS, SIGNALS AND FUNCTIONS GAS BURNERS GAS TRAINS MB-DLE GAS TRAINS SIEMENS VGD GAS TRAINS DUNGS MBE PRESSURE REDUCTION GROUPS NATURAL/LPG IGNITION BURNERS LIGHT OIL PILOT BURNERS BURNERS OPERATING WITH COMBUSTION AIR HIGH TEMPERATURE BURNER HEAD ORIENTATION BURNER INSTALLATION FACILE SYSTEM

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INDEX Page HOW TO CHOOSE A BURNER EMISSIONS LOW NOX BURNERS - TECHNICAL NOTES WHY CHOOSE CIB UNIGAS MATCHING LOW NOX BURNER AND HEAT GENERATOR FANS AND ACOUSTIC HOODS BOX FAN COVERS AIR PRESSURE AT THE BURNER HEAD SULFUR OXIDES EMISSIONS TYPES OF FUEL HEAVY OIL HEATING LIGHT OIL BURNERS BURNERS WITH FREE-STANDING LIGHT OIL HEAVY OIL BURNERS LOW PRESSURE OIL HANDLING UNITS WITH SERVICE TANK FLAME CONTROL SENSORS SEPARATE ELECTRICAL PANELS FOR BURNERS COMPRESSORS FOR BURNERS WITH PNEUMATIC ATOMISATION ACCESSORIES COUNTERFLANGE SELECTION FREQUENCY INVERTER FOR BURNERS ELECTRONICALLY CONTROLLED OPTIONS...

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tecnopress novanta cinquecento mille duemila tremila SERIES BURNERS FOR INDUSTRIAL APPLICATIONS WITH SEPARATE FAN These industrial burners have been designed for all those applications in which single block models are, for whatever reason, unsuitable. For example when the requested output requires the use of a too large built-in fan motor, whenever hot combustion air is provided, or again, whenever the primary noise source must be moved to soundproofed areas. The range goes from 200 kW to 39 MW in different constructive versions as required by the specific client requirements. Aluminium casting...

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Burners for Industrial Applications

Burners for Industrial Applications

Catalog excerpts

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