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Cerámica Mayor installation guide

Cerámica Mayor installation guide
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Cerámica Mayor installation guide

Product catalog summary
Installation Guide Overview
This document provides a comprehensive guide for the installation of ceramic tiles, detailing the necessary procedures, materials, and best practices to ensure a successful installation.
Pre-Installation Checks
  • Verify that the material received matches the order and is free from visible defects.
  • Mix tiles from different boxes during installation to ensure uniformity.
  • Claims will not be accepted if these conditions are not met before installation.
Material Specifications
  • Tile sizes include 22.5x90, 19.4x120, 20x120, 29.5x120, and others.
  • Ensure proper spacing and alignment according to specified dimensions.
Preparation of Materials
  • Required materials include grip cement, spirit level, levelling wedges, grouting material, trowels, and cleaning products.
  • Ensure the surface is clean and free from debris before installation.
Surface Preparation
  • Ensure proper drainage on outdoor surfaces with a slope of 1-3%.
  • Install sufficient drainage channels and ensure the ground is waterproofed and drained.
Installation Procedures
  • Establish a main line for tile placement to minimize material wastage.
  • Use flexible cementitious adhesive (C-2 TE S2) for bonding tiles.
  • Apply adhesive on both the surface and the back of the tiles for a double bond.
  • Use a flexible rubber mallet to fix tiles and eliminate air bubbles.
Grouting and Joint Specifications
  • Use CG2 type improved cementitious grout for joints.
  • Ensure perimeter joints are >5.00mm, structural joints are at least 10mm, and partition joints are >5.00mm.
Post-Installation Cleaning
  • Conduct thorough cleaning after grouting to remove residues.
  • Avoid cleaning agents with waxes to prevent film formation on tiles.
  • Use a slightly acidic solution for stubborn surface layers.
  • For extraordinary cleaning, use appropriate detergents and tools.
Maintenance Recommendations
  • Avoid abrasive cleaning tools that may damage the tile surface.
  • Regularly clean with suitable detergents to prevent soap or carbonate deposits.
  • Restore tile joints if integrity or watertightness is compromised.
Technical Specifications
The document provides detailed specifications for various ceramic products, including Mikonos, Bora, and Aruba edges, as well as ceramic drain grates. Each product is described with dimensions, available colors, and technical standards (UNE 41901).
Product Details
  • Mikonos Edge: Enamelled on three sides, available in colors like Stromboli Cream, Silver, and Light. Includes corner and curved solutions.
  • Bora Edge: Features a ceramic drain grate with a drainage capacity of over 19.4m3/h. Available in similar colors and includes corner and curved solutions.
  • Aruba Edge: Also includes a ceramic drain grate with a drainage capacity of over 19.4m3/h. Available in various colors and includes corner and curved solutions.
Installation Systems
Each edge type (Mikonos, Bora, Aruba) has a detailed installation system involving components like base, expansion joints, mortar, concrete, and waterproofing materials.
Drain Grates
Different models of ceramic drain grates (RJ67, RJ70, RJ55) are described with their dimensions, drainage capacity, and included components like grate rubber. They are compatible with various edge types.
Available Colors
The document lists a wide range of available colors for the products, including Stromboli Light, Cream, Silver, Crosscut Petra, and Cloud, among others.
Contact Information
Cerámica Mayor, S.A., located in Alicante, Spain, provides contact details for further inquiries.
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Catalog excerpts

Cerámica Mayor installation guide-1

INSTALLATION GUIDE MANUAL DE COLOCACIÓN

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Cerámica Mayor installation guide-2

PROCEDURE FOR PLACEMENT PROCEDIMIENTO PARA LA COLOCACIÓN IMPORTANT! BEFORE STARTING INSTALLATION. Verify that the received material is what the customer ordered. Ensure that there are no important physical defects (in 1st quality material). It is recommended to mix pieces from several boxes when setting. Claims will not be accepted when the above conditions have not been fulfilled and the material has been installed. THE BOX REFERENCE WILL BE NECESSARY FOR ANY CLAIM ¡AVISO IMPORTANTE! ANTES DE LA PUESTA EN OBRA. Verificar que la calidad que figura impresa en el embalaje se corresponde con la...

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Cerámica Mayor installation guide-3

BASE PIECES PLACEMENT COLOCACIÓN DE LAS PIEZAS BASE

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Cerámica Mayor installation guide-4

PROCEDIMIENTO PARA LA COLOCACIÓN PREPARACIÓN DE LOS MATERIALES Cemento de agarre Nivel manual y elementos de medición necesarios Cuñas de nivelación Crucetas Pasta de rejunte Paleta Llana dentada Productos de limpieza COMPROBAR LA CORRECTA NIVELACIÓN DEL SOPORTE En terrazas y espacios exteriores es muy importante evacuar el agua correctamente para evitar que ésta quede estancada en la superficie. Cerámica Mayor recomienda lo siguiente: Imprescindible dar una pendiente mínima que esté comprendida entre el 1-3%. Se deberán colocar los suficientes canales sumideros para que no existan problemas...

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Cerámica Mayor installation guide-5

LIMPIEZA TRAS LA COLOCACIÓN Es muy importante que, tras el rejuntado, se realice una buena limpieza para eliminar residuos y suciedad en general de la obra. Hay que tener en cuenta que los productos de limpieza con agentes especiales no son necesarios e incluso pueden causar problemas a largo plazo ya que pueden depositar capas pegajosas de grasa, cera o plástico que tienen un efecto negativo en la apariencia, higiene, antideslizamiento y limpieza. Los siguientes principios básicos se aplican al proceso de limpieza: Selección de un agente de limpieza adecuado. Esperar el tiempo necesario para...

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Cerámica Mayor installation guide-6

PREPARATION OF MATERIALS Grip cement Spirit level and measuring elements Levelling wedges Auto-levelling spacers Grouting material Trowel Serrated trowel Cleaning products CHECK THE CORRECT LEVELLING OF THE SUPPORT On terraces and outdoor spaces it is very important to drain water correctly to prevent it from stagnating on the surface. Cerámica Mayor recommends the following: It is essential to provide a minimum slop of between 1-3%. .Sufficient drainage channels should be installed to avoid rainwater drainage problems. .The ground must be properly waterproofed and drained to prevent water rising...

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Cerámica Mayor installation guide-7

CLEANING AFTER INSTALLATION To finish this process, it is very important that after grouting, a good cleaning is carried out to remove residues and dirt in general from the building site. It is important to note in this process that cleaning agents with special care products are not necessary and can even cause problems in the long run as they can deposit sticky layers of grease, wax or plastic that have a negative effect on appearance, hygiene, slip resistance and cleanliness. The following basic rules should be applied to the cleaning process: Select the best suitable cleaning product. Give...

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Cerámica Mayor installation guide-8

STEP FITTING INDICATIONS MONTAJE DE PELDAÑOS SETTING-OUT ON SITE We recommend to ensure that all the tiles fit properly at the stairs. At this point, it is important to consider all the necessary joints: expansion joints, perimeter joints, tile-to-tile joints and structural joints. PLANIFICACIÓN Nos aseguraremos de que las medidas de nuestro material encajan en la escalera. Debemos tener en cuenta todo tipo de juntas: estructurales,perimetrales, de dilatación, y de colocación. SURFACE AND ADHESIVE METHOD The support surface should be well-formed, clean and dry. The adhesive is spread both, on...

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Cerámica Mayor installation guide-9

1. Waterproof elastic joint Junta elástica impermeable 2. Good edge consolidation Buena consolidación de la arista 3. Flexible glue cement Cemento cola flexible JOINTS We recommend to use a tile-to-tile joint between 6 and 10mm. The tile-to-tile joint must be installed every 4.80 meters. JUNTAS Recomendamos utilizar juntas de dilatación entre peldaños de 6 a 10 mm La junta de dilatación debe colocarse cada 4.80 metros. Skirting board applications El rodapié como solución para zanquines 9x45 Rodapié x2 Rise measures Medidas peldaño Diagonal cuts Cortes diagona

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Cerámica Mayor installation guide-10

PIECES DIMENSIONS DIMENSIONES DE LAS PIEZAS Skirting board Rodapié 29.5x120R OUT Base 14.5x120R Step raise Tabica 0.9 cm

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Cerámica Mayor installation guide-11

Recto Step 33x120 Peldaño Recto 33x120 47.2x12.9 in. | 33x120 cm 0.43 in. | 1.1 cm 1.33 in. | 3.4 cm Complete Step 33x120 Peldaño Completo 33x120 47.2x12.9 in. | 33x120 cm 0.94 in. | 2.4 cm Window sill 18x50 Vierteaguas 18x50 7.08x19.68 in. | 18x50 cm 0.43 in. | 1.1 cm 1.26 in. | 3.2 cm MONOBLOCK ONE PIECE, WITHOUT GLUED UNA PIEZA, SIN PEGADO

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Cerámica Mayor installation guide-12

TECHNICAL INFORMATION OF THE BASES INFORMACIÓN TÉCNICA DE LAS BASES Resistance to surface abrasion Resistencia a la abrasión Frost resistance Resistencia a la helada Thermal shock resistance Resistencia al choque térmico Modulus of rupture Resistencia a la flexión Antislip Antideslizante Antislip Antideslizante Antislip Antideslizante Antislip Antideslizante Antislip Antideslizante Noiseless overflowing systems Silenciosos sistemas desbordantes Attenuate water shock Atenúan el choque del agua Comfortable Cómodo Comfortable to touch Cómodo al tacto Safety, without blind spots Seguro, sin puntos...

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Cerámica Mayor installation guide-13

Stain resistance Resistencia a las manchas Chemical resistance Resistencia química Scratch resistance Resistencia al rayado Water absortion Absorción de agua Fire resistance Resistencia al fuego CLASE A1fl Sin necesidad de ensayo (Decisión 96/603/ECC Modificada) Impact resistance Resistencia al impacto Dimensional tolerance Tolerancia dimensional Dimensional tolerance Tolerancia dimensional Long life product Producto de larga vida Pieces do not suffer deterioration Las piezas no sufren deterioro Easy maintenance Fácil mantenimiento Material easy to clean Material de fácil limpieza Integral aesthetics...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.