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Life Cycle Assessment for CENTRIA 3" Formawall® Dimension Series®

Life Cycle Assessment for CENTRIA 3" Formawall® Dimension Series®

Life Cycle Assessment for CENTRIA 3" Formawall® Dimension Series®

Product catalog summary
Introduction
CENTRIA, a leader in building envelope assemblies, conducted a Life Cycle Assessment (LCA) of its 3" Formawall Dimension Series (FWDS) in collaboration with Five Winds International and PE Americas. The study aimed to evaluate the environmental impacts of the FWDS and compare them with two alternative wall assemblies: precast concrete and aluminum composite material (ACM).
Product Overview
The Formawall Dimension Series is an insulated composite wall panel with a painted steel face, a foamed-in-place core, and pressure-equalized panel joinery. It provides thermal insulation and moisture control without exposed clips or fasteners.
Life Cycle Stages
The LCA included stages such as raw material extraction, production, transportation, manufacturing, packaging, installation, maintenance, and end-of-life treatment. The study excluded building use phase impacts like heating or cooling.
Key Findings
The 3" FWDS wall assembly generally showed a lower environmental impact than both ACM and precast concrete for most indicators. The FWDS had a better global warming profile and lower acidification and smog potential compared to precast concrete. The ACM panel had higher impacts in global warming potential, non-renewable energy demand, acidification, and smog potential.
Environmental Impact Analysis
The cradle-to-gate production of the 3" FWDS dominated environmental impact indicators, with steel coil production being a significant contributor. The study used TRACI normalization to interpret environmental factors, highlighting that global warming, eutrophication, and acidification potentials were more significant than smog and ozone depletion potentials.
Conclusion
The LCA validated the sustainable attributes of the Formawall Dimension Series and encouraged CENTRIA to continue minimizing environmental impacts. Initiatives like replacing chemical cleaners and formalizing a Reuse, Recycle, and Take-Back program for foam panels were highlighted.
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Catalog excerpts

Life Cycle Assessment for CENTRIA 3" Formawall® Dimension Series®-1

Life Cycle Assessment CENTRIA 3" Formawall® Dimension Series® and Two Comparable Multi-Component Wall Assemblies by Five Winds International in collaboration with PE Americas REIMAGINING THE BUILDING ENVELOPE

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Life Cycle Assessment for CENTRIA 3" Formawall® Dimension Series®-2

OUR ENVIRONMENTAL VISION CENTRIA will meet the sustainability needs of customers by developing environmentally friendly products, reducing our consumption of water, energy and harmful chemicals and continuing on our path of social responsibility. Life Cycle Assessment of CENTRIA 3" Formawall® Dimension Series® and Two Comparable Multi-Component Wall Assemblies CENTRIA, an industry leader in building envelope assemblies and the manufacturer of the first Cradle-to-Cradle certified exterior building product, takes an active role in making a difference in the building and construction industry. As...

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Life Cycle Assessment for CENTRIA 3" Formawall® Dimension Series®-3

THE STUDY: LIFE CYCLE STAGES The life cycle stages included in this LCA study address: • Production and transportation of all materials • Product manufacturing • End-of-life treatment LCA Study Functional Unit Overview The LCA excludes the building use phase impacts such as heating or cooling. However, all wall assemblies were designed to conform to the minimum prescriptive requirements in accordance with climate Zone 5 of Proposed Addendum bb to ASHRAE Standard 90.1- 2007 for a low- or mid-rise commercial building. For the competitive study, a 3"-thick Formawall Dimension Series panel was compared...

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Life Cycle Assessment for CENTRIA 3" Formawall® Dimension Series®-4

Global Warming Potential per 100 sq ft ■ 1. Manufacture - Primary Panel ■ 2. Manufacture - Supplements ■ 3. All Component Distribution I 4. Assembly Installation Waste ■ 5. Assembly Maintenance 6. End of Life 3" Formawall Dimension Series vs. Precast Concrete According to the Life Cycle Assessment, 3"- thick Formawall Dimension Series has a better overall environmental profile than precast concrete. Both the 3" Formawall Dimension Series and precast wall assemblies were designed as minimally code compliant by Proposed Addendum bb to ASHRAE 90.1-2007. The standard requires less insulation for...

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Life Cycle Assessment for CENTRIA 3" Formawall® Dimension Series®-5

Wall Assembly Comparison Formawall Dimension Series Cradle-to-Gate Formawall Dimension Series The cradle to manufacturing gate production of 3" FWDS dominates all environmental impact indicators. In addition, for most of the environmental indicators, the cradle to manufacturing gate production of CENTRIA’s galvanized steel coil dominates the cradle to manufacturing gate production of 3" Formawall Dimension Series. The initial production of steel coil accounts for the following percentages of the 3" Formawall Dimension Series’ cradle to manufacturing gate impacts: 3" Thick Metal Foam Panel of...

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Life Cycle Assessment for CENTRIA 3" Formawall® Dimension Series®-6

Environmental Factors In an effort to bring consistency to the metrics of environmental impact in Life Cycle Assessment, the EPA developed TRACI (Tools for the Reduction and Assessment of Chemical and Other Environmental Impacts). TRACI normalization is an optional step within the LCA process to help further interpret the significance of multiple environmental factors. Based on TRACI normalization factors, all three wall assemblies contribute significantly more to global warming potential, eutrophication potential and acidification potential than to smog and ozone depletion potential. The impacts...

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