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SANDWICH PANELS AND HONEYCOMBS

SANDWICH PANELS AND HONEYCOMBS
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SANDWICH PANELS AND HONEYCOMBS

Product catalog summary
Overview: CEL Components specializes in providing lightweight honeycomb cores and sandwich panels for sectors such as marine, railway, automotive, clean rooms, and construction. These products are designed to reduce weight while maintaining high mechanical properties.
Applications:
  • Marine: Used in shipyards and yachts for furniture, flooring, and bulkheads.
  • Railway: Applied in railcars for partitions, ceilings, and floors.
  • Automotive: Utilized as crash absorbers.
  • Construction: Used in buildings for ventilated facades and elevator cabins.
  • Interiors: Applied in furniture and walls.
Quality and Sustainability: CEL is committed to innovation and sustainability, focusing on product lifecycle and recyclability. They use green energy and hold certifications such as UNI EN ISO 9001-2015, ISO 14001, and ISO 45001.
Certifications: CEL's products meet international standards for fire safety and environmental impact, including IMO MED, USCG, and UNI EN 13501-1. Specific products like Compocel AL FR and Alustep F have high safety classifications.
Product Specifications:
  • Compocel AL: Aluminium skins, certified for fire safety and impact resistance.
  • Alustep Series: Fibreglass skins impregnated with phenolic or epoxy resin, used for high safety applications.
  • Custom Panels: Available upon request, tailored to specific requirements.
Sector-Specific Applications:
  • Shipbuilding: Panels reduce weight while maintaining strength in ship structures.
  • Railways: Panels are used for interior applications, meeting high safety standards.
  • Building Industry: Panels are used for cladding and decorative purposes, classified for fire safety.
  • Cleanrooms: Panels are used in environments requiring reduced contamination, with options for anti-static coatings.
Conclusion: CEL Components offers a wide range of lightweight, high-strength sandwich panels and honeycombs suitable for various industrial applications, with a strong emphasis on quality, safety, and sustainability.
Introduction: This document provides an overview of technical products and materials used in sectors such as construction, automotive, and shipbuilding. It highlights specifications, applications, and certifications, focusing on structural and acoustic properties.
Non-Woven Fabrics and Acoustic Panels: Red non-woven fabrics are used in water jet cutting tables to minimize misting and splashing. Acoustic climate panels improve acoustics by absorbing specific frequencies and reducing reverberation.
Sandwich Panels and Honeycombs: These panels feature double-sided perforation for sound absorption and air distribution. Aluminium honeycomb structures are used in laser and water jet cutting machines.
Ballistic and Protective Applications: Honeycomb panels absorb shock waves and retain fragments, making them effective in ballistic applications.
Wind Energy and Automotive Applications: Aluminium honeycomb and sandwich panels are used in rotor blades and turbine housings in wind energy, and as shock absorbers in automotive applications.
Elevators and Railcars: CEL’s panels are used in elevators for floors and wall coverings, offering excellent fire resistance. In railcars, they help reduce weight and improve structural integrity.
Refrigeration and Lighting: Polycarbonate honeycombs are used in refrigeration devices and airflow deflection systems to reduce noise and energy consumption.
Glues and Adhesives: CEL offers two-component polyurethane and epoxy adhesives for bonding various core materials with different skins.
Technical Characteristics and Certifications: The document details the technical specifications of COMPOCEL panels, including dimensions, thickness, and mechanical performances.
Conclusion: CEL Components provides a wide range of materials and solutions for various industrial applications, emphasizing structural integrity, acoustic properties, and compliance with international standards.
COMPOCEL Panels:
  • COMPOCEL ALP: Aluminium skins and a polypropylene honeycomb core, suitable for humid environments.
  • COMPOCEL ALF: Aluminium skins with a foam core, providing excellent thermal insulation.
  • COMPOCEL W: Plywood skins and an aluminium honeycomb core, customizable for interior design.
ALUSTEP Panels:
  • ALUSTEP N: Aramid paper honeycomb core with fiberglass skins, available in different versions.
  • ALUSTEP HFR: Aluminium honeycomb core and fiberglass skins, suitable for moderate temperatures.
  • ALUSTEP W and 4X: Waterproof and rigid panels with fiberglass skins, ideal for naval applications.
POLISTEP and PET-STEP Panels:
  • POLISTEP: Lightweight with a polypropylene honeycomb core, suitable for reducing stone slab thickness.
  • PET-STEP: Features a PET core, ideal for humid environments and sound reduction.
CLEARSTEP and CLEAR-PET Panels:
  • CLEARSTEP: Utilizes a polypropylene honeycomb core for applications requiring a clear background.
  • CLEAR-PET: Lightweight with a PET foam core, maintaining visual characteristics of panels.
Fire Classification and Certifications: Panels are certified for low flame spread and non-combustibility according to various standards.
Honeycomb Core Properties: Aluminium and polycarbonate honeycombs are used for their lightweight and mechanical properties.
Polypropylene Honeycomb: Used for its chemical resistance and reliability in aggressive environments.
Introduction: This document provides technical specifications and applications for various core materials used in sandwich panels.
Polypropylene Honeycomb: Used in sandwich panels and as a flat surface for cutting tools, with key properties including cell size, density, and compressive strength.
PMI Foam: Designed for structural cores in vacuum infusion processes, offering various densities and compressive strengths.
PET Foam: A thermoplastic core material used in railcars, shipbuilding, and windblades, providing good dimensional stability.
Aramid Paper: Lightweight and strong, offering superior electrical insulation, used in boat hulls and military shelters.
PVC Foam: Offers a good stiffness-to-weight ratio and is resistant to compression and water absorption.
Manufacturing Processes: Processes such as cutting, edging, routing, folding, joining, and fixing are outlined, highlighting the use of CNC machines for precision.
Quality Assurance: Compliance with UNI EN ISO 9001:2015 standards ensures product quality.
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Catalog excerpts

SANDWICH PANELS AND HONEYCOMBS-1

SANDWICH PANELS AND HONEYCOMB

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SANDWICH PANELS AND HONEYCOMBS-2

The company CEL supplies honeycomb cores and sandwich panels with applications in different sectors: · Marine: shipyards and yachts (furniture, floorings, bulkheads, etc.) · Railway: railcars (floorings, partitions, ceilings, etc.) · Automotive: crash absorbers · Clean Rooms, negative room pressure and bio-containment . Protective barriers · Buildings (ventilated facades, elevator cabins, etc.) · Interiors (furniture, walls, etc.) · Support for natural and engineered stone (marbles, semi-precious stones, mosaics, etc.) . Ballistic (shock and debris absorbers) · Lighting: Anti-reflection and dimming...

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Certifications summary table Application Aluminium Honeycomb 3.18 Surface materials and floor coverings C Class Division Incombustibility Aluminium Honeycomb 164.112 Interior Finish (Bulkheads and Ceiling Finishes) Fire Safety - Construction - Interior Equipment Aluminium Honeycomb Fire Safety - Construction - Interior Equipment Classification according to the fire performance of construction products and building elements B - Low flamespread s1 - Smoke emission absent d0 - No dripping Classification according to the fire performance of construction products and building elements A2 - Non combustible...

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Shipyards and Shipbuilding Honeycomb cores and sandwich panels are used in shipyards to reduce the weight of structures, fixtures and furniture, while maintaining high mechanical properties. Many are the applications: partitions, interiors, furniture, ceilings, and floor systems for engine rooms. Aluminium honeycomb and sandwich panels Compocel AL FR*, Compocel ALF*, Alustep F*, Alustep HFR* e Alustep FN* obtained IMO MED Certification Mod. B and D according to FTP Code 2010. COMPOCEL AL FR achieved also C class division certificate. Mini Transat - Luca Rosetti - Nomex Panels SANDWICH PANELS, HONEYCOMBS...

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Railways In the railway sector, CEL’s sandwich panels are used as partitions, ceilings, floors, bulkheads, tables, etc. These lightweight panels are generally composed of three layers: a core in pet foam, aluminium or aramid paper honeycomb bonded with two skins either in aluminium, high pressure laminate or fibreglass. SANDWICH PANELS AND HONEYCOMBS: COMPOCEL AL COMPOCEL AL FR* Skins: aluminium. CLASSIFICATION HL3 for R1 - R2 - R10 according UNI EN 45545-2 Skins: fibreglass impregnated with phenolic resin. Skins: fibreglass impregnated with phenolic resin. Skins: fibreglass impregnated with phenolic...

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Stone reinforcement CEL‘s lightweight sandwich panels with honeycomb cores faced with sheets of fibreglass impregnated with epoxy or phenolic resin (Step-Series) are used to reinforce marble and semi-precious stones. By applying the panels to natural stones, the thickness of the slabs can be halved, greatly reducing the material weight and cost. This application is not only limited to marble and precious stones, but can also be used with any natural or engineered stone or porcelain material. 1 - GLUING Two panels are glued to one side of the stone. 2 - SPLITTING Honeycomb panels absorb the stresses...

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Building In the building industry, CEL’s sandwich panels are used for cladding, floors and ventilated facades and decorative uses. CEL supplies a wide variety of panels faced with different materials: aluminium and stainless steel are just two examples. CEL’s aluminium honeycomb is classified A1 and M0 while COMPOCEL AL FR is classified A2, A2fl and B according to the UNI EN 13501-1 and M1 according to the French building norms. Airport Charles de Gaulle - Compocel AL panels SANDWICH PANELS AND CORES: COMPOCEL AL FLOOR COMPOCEL AL FR FLOOR* Skins: aluminium. CLASSIFICATION A2 e Bs1d0 ACCORDING UNI...

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Canopies CEL Components supplies panels for metro, bus, and train station canopies: shaped, perforated, and with inserts according to customer specifications. The panels are available in various sizes and types to meet any aesthetic and technological requirements. Geneva Airport SANDWICH PANELS, HONEYCOMBS AND FOAMS: Skins: aluminium. Skins: aluminium. CLASSIFICATION A1 ACCORDING UNI EN 13501 - 1 M0 ACCORDING NF-P92507 CLASSIFICATION A2 e Bs1d0 ACCORDING UNI EN 13501 - 1 Geneva Airport * Certified products must be required in advance and might have a price surcharge due to certified materials.

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Interiors CEL’s sandwich panels are highly valued by designers. Ultralight, with outstanding dimensional stability and available in a variety of coatings, they allow unlimited in creativity design. They have multiple applications (tables, seats, countertops, separating walls, etc.) depending on the sector, from shipyards and yahcts, to railways, or shop’s interios, etc. Interiors Shop – Screen in aluminium honeycomb Le Madeleine - Trois Quartiers - Ora-ïto – Aluminium Honeycomb SANDWICH PANELS, HONEYCOMBS AND FOAMS: Skins: aluminium. Faced on one or both sides with decorative laminate. Upper...

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Biohazard environments Cleanrooms are uncontaminated areas used for scientific purposes, such as laboratories of various kinds (chemical, mechanical, optoelectronical), where airborne micro particles, environmental pollutants and microbes must be greatly reduced. CEL’s sandwich panels for clean rooms are generally made of an aluminium honeycomb core bonded with two skins of high-pressure laminate or aluminium; they can be painted with anti-static ESD if specifically requested. These panels are normally used in walls, doors, floors, and ceilings. Health and hygiene safety, can also be guaranteed...

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Acoustic climate panels Honeycomb for Laser and Waterjet Cutting Machines The acoustic climate panels have been specially designed to overcome health, noise, weight and ventilation problems; on the one hand they improve the acoustics by absorbing certain frequences, on the other hand they reduce reverberation in closed spaces. CEL offers aluminium as a solution for sound absorption and air conditioning; panels can be extremely light, 2m in width and 6m in length. SANDWICH PANELS AND HONEYCOMBS: COMPOCEL AL COMPOCEL AL FR* Skins: aluminium. * Certified products must be required in advance and might...

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All Cel Components S.r.l. catalogs and technical brochures

  1. CLEARSTEP

    2  Pages

  2. Alustep 500

    2  Pages

  3. PVC-STEP

    1  Page

  4. PETSTEP

    1  Page

  5. POLISTEP

    2  Pages

  6. Alustep F

    2  Pages

  7. Alustep FN

    3  Pages

  8. COMPOCEL® W

    1  Page

  9. COMPOCEL® WF

    2  Pages

  10. Vacuum Table

    1  Page

  11. PMI Foam

    2  Pages

  12. PVC Foams

    1  Page

  13. PET GR Foam

    1  Page

  14. Nomex®

    2  Pages

  15. CLEARPET

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.