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39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers

39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers
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39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers

Product catalog summary
Overview: The Carrier 39L Series air handlers are designed for heating, cooling, ventilation, and VAV applications, available in both horizontal and vertical draw-thru arrangements. They are compact, facilitating easy installation and space efficiency. Key features include high-efficiency fans, Nu-Fin coil surfaces, and optional double-wall construction for enhanced performance and durability.
Features and Benefits: Constructed with galvanized steel panels, the air handlers offer structural integrity and easy maintenance through double-walled hinged access doors. The sloped, double-wall stainless steel drain pan complies with ASHRAE Standard 62.1. Internally mounted motors and drives reduce wear and installation time, while precision-balanced fan wheels and rugged pillow-block bearings ensure longevity.
Economy: Factory-assembled components lower field installation costs. The compact size allows for economical use of building space. High-efficiency fans reduce operating expenses, and optional inlet guide vanes maximize horsepower savings in VAV applications.
Coil Flexibility: The 39L units offer various coil options, including chilled water, hot water, direct expansion, steam, and electric heat coils, designed for maximum thermal performance with minimal pressure drop.
Certification and Quality Assurance: Carrier 39L air handlers are rated according to AHRI Standard 430 and certified to ISO 9001. The model number nomenclature provides detailed information about the unit's configuration and options.
Fan Selection and Performance: The document outlines fan selection criteria, including airflow, static pressure, fan speed, and sound level. It emphasizes stability in fan operation and provides guidelines for VAV applications to ensure efficient performance.
Specifications and Parameters: Airflow is measured in Cubic Feet Per Minute (CFM), and Static Pressure (SP) is measured in inches of water gauge (in. wg). A table shows the relationship between percentage airflow, CFM, and system and fan static pressure.
Sound Considerations: Fans are major sound sources in air-conditioning systems. Proper sizing and selection at peak efficiency can minimize sound generation. Variable Frequency Drives (VFDs) can reduce sound levels by approximately 15 dB at 50% load compared to 100% load. Blow-thru fans can reduce discharge sound levels due to sound absorption by downstream coil sections.
Dirty Filtration Considerations: Air handlers should maintain airflow even with dirty filters, potentially requiring adjustments in sheave size or motor horsepower. An example is provided for a forward curve fan with specific CFM, RPM, and brake horsepower (bhp) requirements.
Fan, Motor, and Drive Heat Considerations: Fan motors are not 100% efficient, and efficiency losses translate into heat affecting power requirements and cooling/heating loads. An example calculation is provided for fan motor output and heat output in Btu per hour.
Fan Application: Different fans are suited for different static pressure systems. Forward-curved fans are used for low to medium pressure applications. Proper duct design is critical for fan performance, with recommendations for straight discharge ductwork to maximize performance.
Fan Control on Variable Air Volume Systems: VAV systems can save energy by reducing airflow to meet demand, with fan brake horsepower varying with air delivery. Considerations for fan volume control include system parameters, fan type, motor selection, sound levels, and costs. Methods of fan air-volume control include terminal throttling, inlet guide vanes, and variable frequency drives.
Control Methods: Forward-curved fans with terminal throttling are simple and economical but may increase duct pressure and sound levels. Inlet guide vanes modulate fan output by altering intake air supply, offering energy savings but potentially increasing sound levels. Variable frequency drives modulate fan motor speed, offering significant energy savings but requiring motors rated for inverter duty.
Variable Frequency Fan Speed Control: This method adjusts fan speed in response to changes in duct static pressure, detected by a sensor. It allows fan speed reduction to as low as 10% of the design speed, making it cost-effective for systems with high turndown requirements, applicable to any size VAV system, and offers energy savings and reduced sound levels compared to inlet guide vanes.
Supply Fan Control: Maintains constant static pressure in the supply duct using the AirManager™ processor, which modulates the fan volume control device. VFDs are preferred over inlet guide vanes due to their efficiency and ability to control a larger airflow range, maintaining duct static pressure within ±0.1 in. wg throughout the fan control range.
Fan Summary Comparison: The document compares different fan control methods based on cost, turndown range, sound generation, and energy savings. The FC Fan with Variable Frequency Drive ranks highest in energy savings and sound generation, making it suitable for high turndown, low to medium static pressure systems.
Indoor Air Quality Applications: CO2 demand-controlled ventilation adjusts ventilation levels to maintain CO2 levels below maximum per person, saving energy by ventilating only as needed. The system adapts automatically without operator adjustments.
Coils: Coils are heat exchange devices used in air-handling equipment, consisting of tubes, fins, headers, and casing, with specific configurations for water and steam coils. Guidelines are provided for selecting coil size and face velocity to optimize heat transfer and avoid moisture carryover.
Direct Expansion (DX) Coils: DX coils can have multiple refrigerant circuits to optimize performance and oil return. Circuit loading should be evaluated at minimum load to ensure it remains within acceptable limits. Solenoid valves may be used to control refrigerant supply.
Filters: Filters are rated by efficiency and dust-holding capacity, with testing methods including ASHRAE Standard 52 and HEPA filters tested by the DOP test. Filters should be replaced when air resistance becomes unacceptable.
Size Selection: Guidelines are provided for selecting and specifying air-handling units, emphasizing the use of the AHUBuilder® program for precise coil and performance data. Considerations include ethylene glycol effects, altitude, and other special applications.
Specifications: The document outlines specifications for different coil types based on face area size, unit size, and circuiting type. It provides data on face area, number of circuits, connection sizes, and other physical dimensions.
Coil Circuiting Data: Detailed tables present data for chilled water and direct expansion coil circuiting, including face area, tube face, tube length, number of circuits, number of TXVs, suction and distributor connections, circuit equivalent length, distributor tube length, and distributor nozzle size.
Quality Assurance: Units must comply with various standards, including AHRI, ANSI/ASHRAE, NFPA, ISO 9001, ETL, and CSA, emphasizing certified performance and safety compliance.
Construction Details: Units are factory-assembled, with options for different coil types and configurations. Construction includes galvanized steel panels, optional double wall construction, fiberglass insulation, and stainless steel condensate drain pans.
Fan Section: Specifications for fan construction include materials, design for continuous operation, balance, and motor mounting, highlighting the use of self-aligning, pillow-block regreasable ball bearings for durability.
Coil Sections: Coils are described with specifications for materials, pressure testing, and construction. Chilled water coils have aluminum plate fins and copper tubes, while direct expansion coils include pressure-type brass distributors.
Additional Information: Includes a legend for abbreviations and notes on availability and installation options, along with guidelines for delivery, storage, and handling of units.
Specifications:
  • Intertwined Circuits: Operations must have intertwined circuits for equal loading, with suction and discharge connections on the same end. Coils must comply with ANSI/ASHRAE 15 standards.
  • Hot Water Coils: Feature aluminum plate fins bonded to copper tubes, galvanized steel casings, and copper headers. Working pressure is 175 psig at 400°F.
  • Steam Distributing Coils: Non-freeze type with aluminum plate fins, copper tubes, and steel headers. Working pressure is 175 psig at 400°F.
  • Electric Heat Coils: Open wire type with 80% nickel and 20% chromium resistance coils, supported in a galvanized steel frame. Includes thermal cutouts for overtemperature protection, meeting UL and NEC requirements.
Filter Sections:
  • Designed to house specific filter types with flat and angle filter sections available. Includes side access slide rails and hinged doors.
Damper Sections:
  • Mixing boxes with parallel blade dampers, rated as low-leakage with a maximum leakage rate of 2% at specified conditions.
Access Sections:
  • Installed as indicated, featuring double-walled hinged doors.
Special Features:
  • Options include variable inlet guide vanes, high-efficiency motors, and various coil types with copper and stainless steel components.
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Catalog excerpts

39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers-1

Product Data 39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers Nominal 1,800 to 15,000 cfm Carrier 39L Series air handlers offer: • Horizontal and vertical draw-thru arrangements for heating, cooling, ventilation, and VAV applications • Small footprint assures rigging ease and reduced space requirements • High-efficiency fan minimizes surging and turbulence and reduces operating costs • Exclusive Nu-Fin coil surface provides peak heat transfer • Optional double wall construction Features/Benefits Carrier delivers the air handler components for many stringent specification requirements. The 39L series air handlers are compact and fully assembled; they combine versatility with economical, dependable performance. Dependable performance Galvanized steel panels ensure structural integrity under all operating conditions. Double-walled hinged access doors also enhance structural stability and provide fast, easy access. Sloped, double-wall stainless steel drain pan controls condensate and is self-draining; complies with ASHRAE (American Society of Heating, Refrigerating and Air Condi tioning Engineers) Standard 62.1. Copyright 2005 Carrier Corporation 712 Form 39L-6PD

 Open the catalog to page 1
39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers-2

Internally mounted motors and drives are installed and aligned at the factory. Because they are contained in a cooled, filtered, dehumidified airstream, motor bearings and belts have less wear and require less servicing. Internal mounting also reduces installation time, shipping damage, and vandalism. Precision-balanced fan wheels limit vibration and eliminate abnormal stress on bearings and other components. Rugged pillow-block bearings are securely fastened to the solid steel fan shafts with split collets and clamp locking devices. Bearings are rated at 200,000 hours average life. Mixing boxes...

 Open the catalog to page 2
39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers-3

AHRI certification Coils installed in the Carrier 39L air handlers are rated in accordance with AHRI Standard 410 and a detailed description of this industry standard can be found in the Carrier Central Station Air Handler Coils catalog. The Air Conditioning, Heating and Refrigeration Institute (AHRI) is a voluntary, nonprofit organization comprised of the manufacturers of air conditioning, refrigeration, and heating products. More than 90% of the air conditioning and refrigeration machinery and components manufactured in the United States is produced by members of AHRI. Carrier 39L air handlers...

 Open the catalog to page 3
39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers-4

LEGEND COMB. — Combination PH — Preheat POS. — Position Factory-installed option components POSITION 4, UNIT CONFIGURATION MODEL (Component Sequence Also Shown) Model number nomenclature (cont) 4

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39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers-5

Application data Vertical (indoor unit only) Central station air handler The central station air handler is a heating, ventilating, or air-conditioning unit that is centrally located in, or on, a building or structure and from which air is distributed to desired areas through a system of ducts. The 39L factory packaged unit Individual components, such as fans, coils, and filters, are assembled at the factory. Packaged equipment is less costly than field-fabricated equipment and does not require assembly. The basic air-handling unit consists of a fan section and a coil section. Other components,...

 Open the catalog to page 5
39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers-6

Application data (cont) Fan selection criteria System requirements — The major factors that influence fan selection are airflow, external static pressure, fan speed, brake horsepower, and sound level. Additional system considerations include the fan control method, overloading, and non-standard air density. Fan selection for air-conditioning service usually involves choosing the smallest fan that provides an acceptable level of performance, efficiency and quality. Pressure considerations — The static pressure is the resistance of the combined system apart from the fan. Contributors to static...

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39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers-7

39L SIZE 12 LA 7 MSE 6 SC 5 TOTAL IN. WG Sound considerations — The fan is one of the main sound sources in an air-conditioning system. Other sources of sound include the duct system and terminals, because they generate turbulence in the air flowing through them. Simply estimating fan sound does not give an accurate picture of total system sound, but because fan sound is a major component of system sound, fan sound should be minimized. To minimize its sound generation, a fan must be correctly sized and should be selected to operate at or near peak efficiency. Oversized fans can generate much...

 Open the catalog to page 7
39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers-8

Application data (cont) Power losses in the motor and drive should be allowed for when determining the motor output (bhp), so that the motor can be correctly sized and so that the additional heat output can be subtracted from cooling capacity or added to heating capacity. A typical example follows: Given Fan Operating Point: 13,224 cfm 9.6 Fan bhp 3.0% estimated drive loss Calculate the required fan motor output (Hp) due to drive loss: Hp = (Fan bhp) x (Drive Loss) Hp = 9.6 x 1.03 Hp = 9.89 hp (select 10 Hp motor) Calculate the total fan motor heat output (Q) according to motor efficiency: Q...

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39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers-9

System parameters Before a fan type or control is selected, the system must be analyzed at both the design point and part load. The fan is likely to be operating at part load a large percentage of the time. Methods of fan air-volume control • “Riding the fan curve” with terminal throttling (forward curved fans) • Inlet guide vanes • Variable frequency drives (VFDs) A short description of these control methods follows. A summary comparison table is provided at the end of the section. Forward-curved (FC) fans with terminal throttling (riding fan curve) — This is the simplest, most reliable, and...

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39LA,LB,LC,LD,LF,LG,LH03-25 Indoor Air Handlers-10

Application data (cont) Due to the additional airflow resistance of the IGVs in the airstream, fan speed must be increased to obtain the design airflow and static pressure compared to a unit without IGVs. The horsepower requirement also increases. Even though power requirements are slightly higher at the design pressure and airflow, the increase is offset by the reduction in power requirements at part load conditions. With inlet guide vane control, the closing of the vanes causes the air to spin in the direction of fan rotation. The spin results in less static pressure being generated and less...

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